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Heatiator CD4236ILR-C, Owner'S Manual

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Heatiator CD4236ILR-C Owner'S Manual Download Page 28

Heatilator  •  CD4236IR-C, CD4842IR-C  •  2207-900 Rev. J  •  11/11

28

INSTALLED

HORIZONTALLY

H

1

H

2

V

1

H

1

V

1

Figure 7.4

Figure 7.5

Top Vent - Horizontal Termination

One Elbow

Two Elbows

Note:

 For corner installations: A 6 inch (152 

mm) section of straight pipe may need to 
be attached to the appliance before a 90º

 

 

elbow, to allow the vent pipe to clear the top 
standoffs.

Note:

 For corner installations: A 6 inch 

(152 mm) section of straight pipe may 
need to be attached to the appliance 
before a 90º

 

 elbow, to allow the vent 

pipe to clear the top standoffs.

V

1

 Minimum

H

1

 Maximum

Elbow only

2 ft

 610 mm

1/2 ft.

152 mm

6 ft.

1.8 m

1 ft.

305 mm

11 ft.

3.4 m

1-1/2 ft.

457 mm

18 ft.

5.5 m

2 ft.

610 mm

25 ft.

7.6 m

V

1

 + H

1

 = 40 ft. (12.2 m) Maximum

H

1

 = 25 ft. (7.6 m) Maximum

V

1

 Minimum

H

1

 + H

2

 Maximum

Elbow only

2 ft

 610 mm

1/2 ft.

152 mm

6 ft.

1.8 m

1 ft.

305 mm

11 ft.

3.4 m

1-1/2 ft.

457 mm

18 ft.

5.5 m

2 ft.

610 mm

25 ft.

7.6 m

V

1

 + H

1 

+ H

2

 = 40 ft. (12.2 m) Maximum

H

1 

+ H

2

 = 25 ft. (7.6 m) Maximum

Summary of Contents for CD4236ILR-C

Page 1: ...on and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating and maintenance instructions included Read understand and follow these instruc...

Page 2: ... of Gas Model Number Not Not for for use use with with solid solid fuel fuel Ne Ne doit doit pas pas entre entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA o...

Page 3: ...ign and Installation Considerations 20 C Tools and Supplies Needed 20 D Inspect Appliance and Components 20 5 Framing and Clearances A Selecting Appliance Location 21 B Constructing the Appliance Chase 22 C Clearances 23 D Mantel and Wall Projections 23 6 Termination Locations A Vent Termination Minimum Clearances 24 7 Vent Information and Diagrams A Approved Pipe 26 B Vent Table Key 26 C Use of E...

Page 4: ...ing Materials 54 C Clean the Appliance 54 D Accessories 54 E Ember Placement 54 F Place the Lava Rock and Vermiculite 54 G Install the Log Assembly 55 H Fixed Glass Assembly 56 I Install Trim and or Surround 56 J Air Shutter Setting 56 15 Troubleshooting A IntelliFire PlusTM Ignition System 57 16 Reference Materials A Appliance Dimension Diagram 59 B Vent Components Diagrams 61 C Service Parts 69 ...

Page 5: ...ginal purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The wa...

Page 6: ... VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFLGHQWV PLVXVH VFUDWFKHV PHOWHG LWHPV RU RWKHU H WHUQDO VRXUFHV DQG UHVLGXHV OHIW RQ WKH SODWHG VXUIDFHV IURP WKH XVH RI DEUDVLYH FOHDQHUV RU SROLVKHV 5HSDLU RU UHSODFHPHQW RI SDUWV WKDW DUH VXEMHFW WR QRU...

Page 7: ...d non combustible materials F Combustible Materials Specification Materials made of or surfaced with wood compressed pa per plant fibers plastics or other material that can ignite and burn whether flame proofed or not or plastered or unplastered shall be considered combustible materials G Electrical Codes NOTICE This appliance must be electrically wired and grounded in accordance with local codes ...

Page 8: ...eled heating appliance or equipment The sign shall read in print size no less than one half 1 2 in in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OB STRUCTIONS Inspection The state or local gas inspector of the side wall horizon tally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector ob serves carbon monoxide detectors and signage installed in a...

Page 9: ... Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temperatures may ignite clothing or other flammable materials Keep clothing furniture draperies a...

Page 10: ...ch of children See your dealer if you have questions H IPI Battery Tray Battery Installation The IntelliFire PlusTM system has a battery backup option Battery longevity and performance will be affected by the service temperatures of this appliance NOTICE Batteries should only be used as a power source in the event of an emergency such as an outage E Decorative Doors and Fronts WARNING Risk of Fire...

Page 11: ...tch and the RC300 remote control to operate your fireplace the wall switch will override any commands given by the remote 5 Module Reset This module may lock out under certain conditions When this occurs the appliance will not ignite or respond to commands The module will go into lock out mode by emitting three audible beeps then continuously displaying a RED GREEN error code at its status indicat...

Page 12: ... DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appliance needs fr...

Page 13: ...tes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the paint and logs Glass should ...

Page 14: ...ur fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not blocked Vacuum and dus...

Page 15: ...ning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all foreign objects Verify unobstructed air circulation Burner Ignition and Operation Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner whisk broom flashlight voltmeter indexed drill bit set and a manometer Verify burner is properly secured and alig...

Page 16: ...move Screws from Log Tabs 3 Remove screws from log tabs on both ends of the rear log and remove the log See Figure 3 4 Figure 3 6 Top Screws For Metal Refractory Figure 3 5 Bottom Screws For Metal Refractory Figure 3 7 CD4842IR C Extra Metal Refractory Screws 2 EXTRA 2 EXTRA SCREWS TO BE SCREWS TO BE REMOVED FOR REMOVED FOR CD4842IR C CD4842IR C 4 The standard metal refractory will have to be remo...

Page 17: ...back corners of the burner assembly See Figure 3 8 Figure 3 8 Remove Screws from Burner Assembly Rear Corners Figure 3 9 Remove Burner Skirt 6 Remove burner skirt by removing 4 screws See Figure 3 9 7 Bend down grate tab at the right of burner assembly Assembly will slide out to the right See Figure 3 10 Figure 3 10 Grate Tab ...

Page 18: ...e removed in order to identify burner See Figure 3 12 for burner identification chart CD4236IR C LP LP CNXT4236IH T C NG LP CD4236IR C NG CD4842IR C LP LP CNXT4836IH T C NG LP CD4842IR C NG Bottom left feature determines fireplace size Bottom right feature determines fireplace style LP stamp determines gas type for CD models only CD4236IR C NG CD4236IR C LP X CNXT4236IH T C NG LP CD4842IR C NG X C...

Page 19: ...TION 8 C FRAMING HEADED OFF IN CEILING JOISTS SECTION 8 C GAS LINE SECTION 11 MANTEL AND MANTEL LEG SECTION 5 D SURROUND HEARTH EXTENSION not required VENT PIPE SECTIONS 7 and 8 OPTIONAL WALL SWITCH SECTION 12 C STORM COLLAR SECTION 10 H NON COMBUSTIBLE ROOF FLASHING MAINTAINS MINIMUM CLEARANCE AROUND PIPE SECTION 10 G FRAMING HEADER SECTION 5 B ATTIC INSULATION SHIELD NOT SHOWN MUST BE USED HERE ...

Page 20: ...xplosion Damaged parts could impair safe operation DO NOT install damaged in complete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the following tools and building supplies are available Tape measure Framing material Pliers Non corrosive leak check solution Hammer Phillips screwdriver Gloves Framing square Voltmeter Electric...

Page 21: ...tions and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 5 1 Appliance Locations CD Models A B C D E F G H I CD4236 Series in 51 42 72 56 5 8 See Section D Mantel Projections 22 17 3 4 8 6 3 4 mm 1295 1067 1829 1438 559 451 203 171 CD4842 Series in 55 7 8 49 79 61 1 2 See Section D Mantel Projection...

Page 22: ...re cold air infiltration may be an issue the inside surfaces may be sheetrocked and taped for maximum air tightness To further prevent drafts the wall shield and ceiling fire stops should be caulked with caulk with a minimum of 300ºF continuous exposure rating to seal gaps Gas line holes and other openings should be caulked with caulk with a minimum of 300ºF continuous exposure rating or stuffed w...

Page 23: ...min from fireplace opening to perpendicular wall B Mantel Leg or Perpendicular Wall Top of Appliance Drywall A B Figure 5 4 Mantel Leg or Wall Projections Acceptable on both sides of opening Mantel Legs or Wall Projections C Clearances NOTICE Install appliance on hard metal or wood surfaces extending full width and depth DO NOT install directly on carpeting vinyl tile or any combustible material o...

Page 24: ...NCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Gas Wood or Fuel Oil Termination Cap B Gas Termination Cap A If using decorative...

Page 25: ...G X V H A V V H Electrical Service V K V K V L C V N 6 inches non vinyl sidewalls 12 inches vinyl sidewalls O 18 inches non vinyl soffit and overhang 42 inches vinyl soffit and overhang P 8 ft QMIN RMAX 1 cap 3 feet 2 x Q ACTUAL 2 caps 6 feet 1 x Q ACTUAL 3 caps 9 feet 2 3 x Q ACTUAL 4 caps 12 feet 1 2 x Q ACTUAL QMIN termination caps x 3 RMAX 2 termination caps x QACTUAL Covered Alcove Applicatio...

Page 26: ...pe is allowed between two 45º elbows see Figure 7 1 Figure 7 1 7 7 Vent Information and Diagrams B Vent Table Key The abbreviations listed in this vent table key are used in the vent diagrams D Measuring Standards Vertical and horizontal measurements listed in the vent diagrams were made using the following standards Pipe measurements are shown using the effective length of pipe see Figure 7 2 Hor...

Page 27: ...izontal SLP pipe 7 ft min vertical 11 ft max horizontal Fire Risk When using DVP HRC SS and DVP HRC ZC SS termination caps on top vented fireplaces a 6 inch minimum vertical vent section is required before installing first elbow WARNING WARNING Note The CD series fireplaces can adapt to SLP series vent pipe if desired When venting off the top of the unit use a DVP 2SL adapter and a minimum 48 inch...

Page 28: ...r installations A 6 inch 152 mm section of straight pipe may need to be attached to the appliance before a 90º elbow to allow the vent pipe to clear the top standoffs V1 Minimum H1 Maximum Elbow only 2 ft 610 mm 1 2 ft 152 mm 6 ft 1 8 m 1 ft 305 mm 11 ft 3 4 m 1 1 2 ft 457 mm 18 ft 5 5 m 2 ft 610 mm 25 ft 7 6 m V1 H1 40 ft 12 2 m Maximum H1 25 ft 7 6 m Maximum V1 Minimum H1 H2 Maximum Elbow only 2...

Page 29: ...1 V2 V1 V1 Min H1 Max V2 Min H2 Max Elbow only 2 ft 610 mm 0 in 0 mm 1 ft 305 mm 6 in 152 mm 3 ft 914 mm 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 6 ft 1 8 m 1 ft 305 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 2 ft 610 mm 10 ft 3 1 m 3 ft 914 mm 16 ft 4 9 m 3 ft 914 mm 14 ft 4 3 m H1 H2 20 ft 6 1 m Maximum V1 V2 H1 H2 40 ft 12 2 m Maximum ...

Page 30: ...he ap pliance the flue restrictor should be used V1 V1 60 ft Max 18 3 m V1 3 ft Min 914 mm Flue Restrictor Instructions 1 Remove exhaust shield using a 1 4 inch nut driver by removing the four screws securing it in place see Figure 7 8 Figure 7 9 Flue Restrictor 2 Break the flue restrictor into two pieces Do this by bending the part back and forth until it breaks see Figure 7 9 Figure 7 8 BREAK HE...

Page 31: ...NG LP NG LP 4 ft 1 1 No Restrictor No Restrictor No Restrictor 8 ft 2 2 1 2 1 1 No Restrictor 15 ft 3 3 3 2 2 2 1 2 20 ft 3 4 3 3 3 3 2 3 25 ft 3 4 3 3 3 3 2 3 30 ft 4 4 3 4 3 4 3 3 35 ft 4 4 3 4 3 4 3 3 40 ft 4 4 4 4 4 4 3 4 50 ft 4 4 4 4 4 4 4 4 V1 H1 Maximum V2 V1 V2 Min Elbow only 2 ft 610 mm 6 in 152 mm 6 ft 1 8 m 2 ft 610 mm 11 ft 3 4 m 3 ft 914 mm 16 ft 4 9 m 4 ft 1 2 m 20 ft 6 1 m V1 V2 H1...

Page 32: ...HORIZONTALLY H1 H2 V1 V2 V1 H1 H2 V2 V1 V2 Minimum H1 H2 Maximum Elbow only 1 ft 305 mm 1 ft 305 mm 6 in 152 mm 2 ft 610 mm 2 ft 610 mm 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 2 ft 610 mm 4 ft 1 2 m 4 ft 1 2 m 3 ft 914 mm 9 ft 2 7 m 9 ft 2 7 m 4 ft 1 2 m 18 ft 5 5 m 18 ft 5 5 m H1 H2 20 ft 6 1 m Maximum V1 V2 H1 H2 60 ft 18 3 m Maximum ...

Page 33: ...D4236IR C CD4842IR C 2207 900 Rev J 11 11 Rear Vent Horizontal Termination Figure 7 15 No Elbow One 45º Elbow H1 H1 H1 18 in 457 mm Maximum Figure 7 14 H1 12 in 305 mm Maximum CD4236IR H1 15 in 381 mm Maximum CD4842IR ...

Page 34: ... 1 2 m 7 ft 2 1 m 3 ft 914 mm 3 ft 914 mm 9 ft 2 7 m 12 ft 3 7 m 3 ft 914 mm 4 ft 1 2 m 17 ft 5 2 m 20 ft 6 1 m V1 H1 H2 40 ft 12 2 m Maximum H1 3 ft 914 mm Maximum H1 H2 20 ft 6 1 m Maximum H1 Maximum V1 Minimum H2 H3 H1 H2 H3 Max 1 ft 305 mm Back to Back 90º Elbows 1 ft 305 mm 2 ft 610 mm 2 ft 610 mm 6 in 152 mm 1 5 ft 457 mm 3 5 ft 1 1 m 3 ft 914 mm 1 ft 305 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 m...

Page 35: ...m 6 in 152 mm 2 ft 610 mm 1 ft 305 mm 3 ft 914 mm 2 ft 610 mm 5 ft 1 5 m 3 ft 914 mm 7 ft 2 1 m 4 ft 1 2 m 8 ft 2 4 m 5 ft 1 5 m 8 ft 2 4 m V1 H1 40 ft 12 2 m Maximum H1 8 ft 2 4 m Maximum V1 Minimum H1 H2 Maximum Back to Back 90º Elbows 3 ft 914 mm 2 ft 610 mm 6 ft 1 8 m 4 ft 1 2 m 9 ft 2 7 m 6 ft 1 8 m 12 ft 3 7 m 8 ft 2 4 m 15 ft 4 6 m V1 H1 40 ft 12 2 m Maximum H1 H2 8 ft 2 4 m Maximum ...

Page 36: ... 1 m 8 ft 2 4 m V1 H1 H2 H3 40 ft 12 2 m Maximum No specific restrictions on this value EXCEPT V1 H1 H2 H3 cannot exceed 40 ft 12 2 m Maximum H1 H2 H3 8 ft 2 4 m Maximum H1 Maximum V1 Minimum H2 H1 H2 Maximum 2 ft 610 mm 6 in 152 mm 2 ft 610 mm 4 ft 1 2 m 3 ft 914 mm 1 ft 305 mm 4 ft 1 2 m 7 ft 2 1 m 5 ft 1 5 m 2 ft 610 mm 6 ft 1 8 m 11 ft 3 4 m 7 ft 2 1 m 3 ft 914 mm 8 ft 2 4 m 15 ft 4 6 m 8 ft 2...

Page 37: ... Pipe Shown 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL 3 in 76 mm top clearance 1 in 25 mm clearance bottom sides Heat Shield Wall Shield Firestop Heat Shield WALL 3 in 76 mm top clearance 1 in 25 mm clearance around vertical sections A B C D CD4236 in 42 3 4 27 7 8 41 3 4 26 7 8 mm 1086 708 1060 683 CD4842 in 44 3 4 29 7 8 44 1 8 2...

Page 38: ... firestop may be installed above or below the ceiling joists when installed with a attic insulation shield It must be under joists between floors that are not insulated Refer to Figure 8 4 Secure with three fasteners on each side WARNING Risk of Fire DO NOT pack insu lation around the vent Insulation must be kept back from the pipe to prevent overheating Figure 8 3 Installing Ceiling Firestop Figu...

Page 39: ...it Remove the knockout from the fireplace and discard it see Figure 8 6 Center the duct collar around the exposed hole and attach it to the fireplace with 3 screws Note Do this BEFORE final positioning of fireplace Determine the location for the air register fan housing assembly Reference the Heat Zone Gas kit instructions for the remaining installation steps HEAT ZONE GAS ATTACHES HERE Vaulted Ce...

Page 40: ...at a later time A Top Vent Figure 9 1 Cut the seal cap strap across the rectangles next to the disk For rear vent skip this step Figure 9 2 Remove the white gasket material covering the seal cap Figure 9 4 Remove the insulation basket and white insu lation from the center vent pipe Figure 9 5 Remove the insulation from the outer vent pipe For rear venting there is no insulation in the outer vent p...

Page 41: ... and fold the sides out Figure 9 9 Fold the center parts of the retaining band out and use to remove the seal cap Figure 9 10 Discard the vent cap remove and discard the insulation basket NOTICE Once the seal cap has been removed it CANNOT be reattached Figure 9 6 To attach the first section of vent pipe make sure to use the fiberglass gasket in the manual bag to seal between the first vent compon...

Page 42: ...on Make sure insulation and other materials are secured DO NOT notch the framing around the appliance standoffs Failure to maintain air space clearance may cause overheating and fire The diagram shows how to properly position and secure the appliance see Figure 9 15 Nailing tabs are provided to secure the appliance to the framing members Bend out nailing tabs on each side Place the appliance into ...

Page 43: ... DO NOT penetrate inner pipe For 90º and 45º elbows that are changing the vent direction from horizontal to vertical one screw minimum should be put in the outer flue at the horizontal elbow joint to prevent the elbow from rotating Use screws no longer than 1 2 in 13 mm If predrilling screw holes DO NOT penetrate inner pipe Commercial Multi family Multi level exceeding two sto ries or High Rise Ap...

Page 44: ... pipes need to be sealed All unit collar pipe slip section elbow and cap outer flues shall be sealed in this manner unless otherwise stated Figure 10 5 Adding Venting Components WARNING Risk of Fire or Explosion DO NOT break silicone seals on slip sections Use care when remov ing termination cap from slip pipe If slip section seals are broken during removal of the termination cap vent may leak Not...

Page 45: ...LP pipe must be supported every 8 ft 2 44 m Horizontal sections must be supported every 5 feet 1 52 m Vent supports or plumbers strap spaced 120º apart may be used to support vent sections See Figures 10 8 and 10 9 Wall shield firestops may be used to provide horizontal support vent sections SLP ceiling firestops have tabs that may be used to provide vertical support WARNING Risk of Fire Explosion...

Page 46: ...dral ceiling support box on the outside roof Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box Cut the hole 1 8 in 3 mm larger than the support box outline Lower the support box through the hole in the roof until its bottom is at least 2 in 51 mm below the ceiling Figure 10 12 Level the support box both vertically and horizontally and temporarily t...

Page 47: ...r Flying Debris Wear protective gloves and safety glasses during installa tion Sheet metal edges are sharp Connect both halves of the storm collar with two screws see Figure 10 16 Wrap the storm collar around the exposed pipe section closest to the roof and align brackets Insert a bolt provided through the brackets and tighten the nut to complete the storm collar assembly Make sure the collar is t...

Page 48: ...ING Risk of Fire To prevent overheating and fire heat shields must extend through the entire wall thick ness DO NOT remove the heat shields attached to the wall shield firestop and the horizontal termination cap shown in Figure 10 20 Heat shields must overlap 1 1 2 in 38 mm mini mum There are two sections of the heat shield One section is factory attached to the wall shield firestop The other sect...

Page 49: ... cap When installing a horizontal termination cap follow the cap location guidelines as prescribed by current ANSI Z223 1 and CAN CGA B149 installation codes and refer to Section 6 of this manual CAUTION Risk of Burns Local codes may require in stallation of a cap shield to prevent anything or anyone from touching the hot cap NOTICE For certain exposures which require superior resistance to wind d...

Page 50: ...solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire or Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Insta...

Page 51: ...eration of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a switched circuit Incorrect wiring will override IPI safety lockout Refer to Figure 12 1 IPI Wiring Diagram This appliance is equipped with an IntelliFire PlusTM control valve which operates on a 6 volt system Plug the 6 volt transformer plug into the appliance junction box to supply p...

Page 52: ...on Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground Junction Box Knockout Figure 12 3 Junction Box Wired to Wall Switch or BC10 E Junction Box Installation If the box is being wired from the INSIDE of the appli ance Remove the screw attaching the junction box rece...

Page 53: ...ant Refer to Figure 13 3 WARNING Risk of Fire DO NOT apply combustible materials beyond the minimum clearances Comply with all minimum clearances to combustibles as specified in this manual Overlapping materials could ignite and will interfere with proper operation of doors and louvers Figure 13 3 Noncombustible Facing Diagram B A FACTORY INSTALLED NON COMBUSTIBLE BOARD DO NOT REMOVE A B CD4236 in...

Page 54: ...mount for future use WARNING Risk of Explosion Follow ember placement instructions DO NOT place embers directly over burner ports Replace ember material annually Improperly placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail...

Page 55: ...og by positioning the front V of the log on the indentation on the base log and resting the rear of the log on the flat area of the rear log See Figure 2 and Figure 4 5 Figure 4 shows the Left and Right Logs properly placed Both Left and Right Logs should sit securely on the rear and corresponding base logs Figure 1 Base Logs CAUTION Logs are fragile handle with care Log A SRV2208 702 Log B SRV220...

Page 56: ...y latches into the groove on the glass frame Air Shutter Settings I Install Trim and or Surround Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance when applicable to the model GLASS ASSEMBLY LATCHES BOTH BOTTOM AND TOP AIR SHUTTER WING NUT J Air Shutter Setting Air s...

Page 57: ...roximately 17 in or 1 8 in 3 mm 2 Pilot won t light there is no noise or spark A No power transformer installed incorrectly or depleted batteries Verify that transformer is installed and plugged into module Check voltage of transformer at connection to module Acceptable read ings of a good transformer are between 6 4 and 6 6 volts AC Bat tery power supply voltage must be at least 4 volts If below ...

Page 58: ...ense lead is at least 0 14 microamps Verify correct pilot orifice is installed and gas inlet is set to pressure specifi cations Polish flame sensing rod with fine steel wool to remove any contaminants that may have accumulated on flame sensing rod C Module is not grounded Verify module is securely grounded to metal chassis of ap pliance Verify that wire harness is firmly connected to the module D ...

Page 59: ...Section 5 Figure 16 1 Appliance Dimensions CD4236IR C Models A B C D E FRONT VIEW TOP VIEW LEFT SIDE RIGHT SIDE F G H I J K L M O P GAS LINE ACCESS Q R N Location Inches Millimeters J 21 533 K 11 11 16 297 L 28 1 2 724 M 14 1 4 362 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 40 7 8 1038 Location Inches Millimeters A 41 1041 B 36 1 8 918 C 33 1 2 851 D 34 5 8 879 E 2 1 4 57 F 9 11 16 246 G 26 7 8 6...

Page 60: ... J 21 533 K 11 11 16 297 L 35 1 2 901 M 17 3 4 451 N 8 1 2 216 O 2 7 8 73 P 8 1 2 216 Q 1 25 R 42 7 8 1089 Location Inches Millimeters A 48 1219 B 43 1 8 1096 C 34 3 8 873 D 36 5 8 930 E 2 3 8 60 F 9 15 16 252 G 28 7 8 734 H 6 152 I 41 7 8 1064 TOP VIEW J K L M N LEFT SIDE O GAS LINE ACCESS P A B C D FRONT VIEW Q R E F G H I RIGHT VIEW ...

Page 61: ...76 to 610 10 1 2 in 267 mm 10 7 8 in 276 mm 45 7 3 8 in 187 mm 11 3 8 in 289 mm 1 1 4 in 32 mm 9 1 4 in 235 mm 13 1 4 in 337 mm 1 2 in TYP DVP90ST 90 Elbow 10 in 254 mm 10 in 254 mm 1 in 25 mm 12 in 305 mm 14 in 356 mm 1 in 25 mm 8 in 203 mm 6 in 152 mm 10 in 254 mm 1 1 2 in 38 mm 5 in 127 mm 12 in 305 mm UP DVP HVS Vent Support DVP WS Wall Shield Firestop DVP FS Ceiling Firestop DVP45 45º Elbow D...

Page 62: ...mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield B Vent Components Diagrams continued Figure 16 3 DVP vent components Term Cap Minimum Effective Length Maximum Effective Lengt...

Page 63: ...rick Extension 13 3 4 in 349 mm 5 in 127 mm 13 3 4 in 349 mm Cap Shield DRC RADIUS 13 7 8 in 352 mm 9 1 2 in 241 mm 14 in 356 mm COOL ADD Cap Shield 11 5 8 in 295 mm 5 3 4 in 146 mm 7 1 8 in 181 mm 12 1 8 in 308 mm DVP BEK2 DVP HPC Cap Brick Extension 13 7 8 in 352 mm 5 in 127 mm 11 7 8 in 302 mm DVP TRAPFL Flashing 26 in 660 mm DVP HSM B Extended Heat Shield B Vent Components Diagrams continued F...

Page 64: ...use with IPI and DSI appliances only 14 in 356 mm 12 in 305 mm 12 1 8 in 314 mm 7 1 8 in 181 mm 8 3 4 in 222 mm 1 5 8 in 41 mm 16 7 8 in 429 mm DVP HPC High Performance Cap 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap B Vent Components Diagrams continued Figure 16 5 DVP vent components Fillers DVP TRAP to DVP HPC...

Page 65: ...ction is required before installing first elbow WARNING Optional Wire Harness DESCRIPTION PART NUMBER 10 ft PV Wire Harness PVI WH10 20 ft PV Wire Harness PVI WH20 40 ft PV Wire Harness PVI WH40 60 ft PV Wire Harness PVI WH60 80 ft PV Wire Harness PVI WH80 100 ft PV Wire Harness PVI WH100 PVI SLP Power Vent Inline SLP LPC SLP Low Profile Cap Note Wire harnesses required to power the PVI SLP connec...

Page 66: ...6 1 2 in 165 mm 6 5 8 in 168 mm 9 7 8 in 251 mm 6 1 2 in 165 mm 9 1 4 in 235 mm SLP45 45 Elbow SLP90 90 Elbow Effective Height Length SLP PIPE SLP HVS Horizontal Pipe Support SLP FS Ceiling Firestop SLP WS Wall Shield Firestop DVP SLP24 Adapter Effective Height Length Pipe inches mm SLP4 4 102 SLP6 6 152 SLP12 12 305 SLP24 24 610 SLP36 36 914 SLP48 48 1219 SLP6A 2 6 51 152 SLP12A 2 12 51 305 ...

Page 67: ...eld SLP TRAP Horizontal Termination Cap 15 1 8 in 384 mm Note Heat shields MUST overlap by a minimum of 1 1 2 in 38 mm The heat shield is designed to be used on a wall 4 in to 7 1 4 in 102 mm to 184 mm thick If wall thickness is less than 4 in 102 mm the existing heat shields must be field trimmed If wall thickness is greater than 7 1 4 in 184 mm a DVP HSM B will be required Heat Shield Term Cap M...

Page 68: ...n 140 mm 8 3 8 in 213 mm SLP HRC SS SLP HRC ZC SS HORIZONTAL TERMINATION CAP When using DVP TB1 termination cap on top vented fireplaces a three foot minimum vertical vent section is required before installing first elbow 1 in 25 mm 14 in 356 mm 3 8 in 10 mm 1 in 25 mm 7 1 4 in 184 mm 7 3 4 to 10 3 8 in 197 to 264 mm DVP FBHT FireBrickTermination Cap PVK 80 For use with IPI and DSI appliances only...

Page 69: ... 2 SRV2208 703 3 Log 3 SRV2208 704 4 Log 4 SRV2208 073 5 Log 5 SRV2208 705 6 Log 6 SRV2208 706 7 Insulation Board 2166 136 8 Refractory Back 2207 720 9 Refractory Side Left 2207 721 Right 2207 722 10 Glass Heat Shield 2207 723 11 Grate Assembly 2208 015 12 Burner Assembly NG 2207 007 Y Burner Assembly LP 2207 008 Y 13 Burner Skirt 2208 102 14 Glass Assembly GLA 6000G Y 15 Mesh Assembly 530 382A Y ...

Page 70: ...og 3 SRV2208 704 4 Log 4 SRV2211 073 5 Log 5 SRV2208 705 6 Log 6 SRV2208 706 7 Insulation Board 2170 136 8 Refractory Back 2210 720 9 Refractory Side Left 2210 721 Right 2210 722 10 Glass Heat Shield 2210 723 11 Grate Assembly 2211 015 12 Burner Assembly NG 2210 007 Y Burner Assembly LP 2210 008 Y 13 Burner Skirt 2208 102 14 Glass Assembly GLA 950TR Y 15 Screen Assembly 560 382A Y 16 Hood SRV560 1...

Page 71: ...305 Y 19 7 Flex Ball Valve Assembly 302 320A Y 19 8 Valve NG 2166 302 Y Valve LP 2166 303 Y 19 9 Male Connector Pkg of 5 303 315 5 Y 19 10 Bulkhead W Fllex 7000 156 Y 19 11 Shutter Bracket Assembly 2118 121 Y 19 12 Wire Harness 2166 304 Y 19 13 Module 2166 307 Y Orifice 37C NG CD4236IR C 582 837 Y Orifice 52C LP 582 852 Y Orifice 33C NG CD4842IR C 582 833 Y Orifice 51C LP 582 851 Y Fuse for batter...

Page 72: ...4 Y Exhaust Cover Shield 385 105 Flue Restrictor 385 128 Gasket Assembly Includes Burner Neck Vent Valve LED and Air Shutter Gaskets 2166 081 Glass Clip Support Assembly Pkg of 2 33858 2 Y Jumper Wires 2187 198 Y Lava Rock Bag Assembly 4040 094 Lava Rock 4021 297 Mineral Wool 14333B Vermiculite small 28746 Surround Assembly CD4236IR C 2166 019 CD4842IR C 2170 019 Thermostat Wire Assembly 2118 170 ...

Page 73: ..._____________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright 2011 DO NOT DISCARD THIS MANUAL NOTICE Leave this manual with party responsible for use and operation Important operating and mainten...

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