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Heatiator CB4236IR, Owner'S Manual

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Heatiator CB4236IR Owner'S Manual Download Page 37

Heatilator • Caliber BV Series • 4040-262 • Rev M • 08/09

7

Service Parts

06/09

IMPOR

TANT

: THIS 

IS 

DA

TED 

INFORMA

TION. 

When 

requesting 

service 

or 

replacement 

parts 

for 

your 

appliance 

please 

provide 

model 

number 

and 

serial 

number

. All 

parts 

listed 

in this manual may be ordered from an authorized dealer

.

Stocked at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Valve 

Assembly 

Pre GA56745

4040-059

Post GA56745

4040-06

Shutter Box 

Top

4040-90

2

Shutter Box Bottom

4040-89

Pilot Bracket 

Pre GA56745

4040-27

Post GA56745  Thru June 2008

4047-26

Post June 2008

4047-44

4

Pilot 

Assembly 

Pre GA56745

402-005

Y

Post GA56745

402-24

Y

5

Valve Bracket - Upper

4040-9

6

Valve Bracket - Lower

824

7

Flex Ball V

alve 

Assembly

02-20A

Y

8

Valve - NG

750-500

Y

9

/8 Flare x /8 NPT

 Elbow

402-045

0

Bulkhead

40-92

Y

Threaded Ori

fi ce (.0) NG

402-200

Y

2

Bulkhead Insulation

402-04

Wire 

Assembly

59-590A

Y

4

V 

Adapter Plug

59-59A

Y

5

Control Module

59-592

Y

W

all Switch Wire 

Assembly M/M

408-08

Y

IPI V

alve 

Assembly

Valve 

Assembly Parts List

CB4236IR

Caliber Gas Fireplace

12

15

3

5

14

11

10

1

2

13

9

6

8

4

7

Beginning Manufacturing Date: Jan 2005 

Ending Manufacturing Date: 

Active

Service Parts

06/09

IMPOR

TANT

: THIS 

IS 

DA

TED 

INFORMA

TION. 

When 

requesting 

service 

or 

replacement 

parts 

for 

your 

appliance 

please 

provide 

model 

number 

and 

serial 

number

. All 

parts 

listed 

in this manual may be ordered from an authorized dealer

.

Stocked at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Valve 

Assembly 

Pre GA56745

4040-059

Post GA56745

4040-06

Shutter Box 

Top

4040-90

2

Shutter Box Bottom

4040-89

Pilot Bracket 

Pre GA56745

4040-27

Post GA56745  Thru June 2008

4047-26

Post June 2008

4047-44

4

Pilot 

Assembly 

Pre GA56745

402-005

Y

Post GA56745

402-24

Y

5

Valve Bracket - Upper

4040-9

6

Valve Bracket - Lower

824

7

Flex Ball V

alve 

Assembly

02-20A

Y

8

Valve - NG

750-500

Y

9

/8 Flare x /8 NPT

 Elbow

402-045

0

Bulkhead

40-92

Y

Threaded Ori

fi ce (.04) NG

40-58

Y

2

Bulkhead Insulation

402-04

Wire 

Assembly

59-590A

Y

4

V 

Adapter Plug

59-59A

Y

5

Control Module

59-592

Y

W

all Switch Wire 

Assembly M/M

408-08

Y

IPI V

alve 

Assembly

Valve 

Assembly Parts List

CB4842IR

Caliber Gas Fireplace

12

15

3

5

14

11

10

1

2

13

9

6

8

4

7

Beginning Manufacturing Date: Jan 2005 

Ending Manufacturing Date: 

Active

B. Service Parts List 

(continued)

Summary of Contents for CB4236IR

Page 1: ...xplosion may result causing property damage personal injury or death In the Commonwealth of Massachusetts installation must be performed by a licensed plumber or gas fitter A CO detector shall be installed in the room where the appliance in installed WARNING This appliance has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the appliance w...

Page 2: ...ms Your new Heatilator gas fireplace will give you years of durable use and trouble free enjoyment Welcome to the Heatilator family of fireplace products We recommend that you record the following pertinent information about your fireplace The model information regarding your specific fireplace can be found on the rating plate usually located in the control area of the fireplace Homeowner Referenc...

Page 3: ... Supplies Needed 15 D Inspect Appliance and Components 15 E Negative Pressure 16 5 Framing and Clearances A Selecting Appliance Location 17 B Constructing the Appliance Chase 17 C Clearances 18 D Mantel and Wall Projections 19 6 Termination Locations A Vent Termination Minimum Clearances 20 7 Vent Information and Diagrams A Vent Guidelines 21 B Vent System Configuration 21 8 Vent Clearances and Fr...

Page 4: ...4040 262 Rev M 08 09 Contains updated information 15 Troubleshooting A Intellifire Ignition System 32 16 Reference Materials A Appliance Dimension Diagram 34 B Service Parts List 35 C Optional Components 38 D Contact Information 40 ...

Page 5: ... In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty period ...

Page 6: ...following Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the u...

Page 7: ...CE This appliance is tested and approved as either supplemental room heat or as a decorative appliance It should not be fac tored as primary heat in residential heating calculations D High Altitude Installations NOTICE If the heating value of the gas has been reduced these rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevat...

Page 8: ...logies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High temper...

Page 9: ...at This fireplace has been supplied with an integral barrier to prevent direct contact with the fixed glass panel DO NOT operate the fireplace with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one For more information refer to the instructions supplied with your decorative door or front G Remote Controls Wal...

Page 10: ...Due to high surface temperatures keep children clothing and furniture away Keep burner and control compartment clean See installation and operating instructions accompanying the appliance WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life FOR YOUR SAFETY READ BEFORE LIGHTING 33631D C Use only your hand to p...

Page 11: ...so be released from finishing materials and adhesives used near the appliance These circumstances may require additional curing related to the installation environment Film on the glass This is a normal result of the curing process of the paint and logs Glass should be cleaned within 3 to 4 hours of initial burning A non abrasive cleaner such as gas appliance glass cleaner may be necessary See you...

Page 12: ...operly maintained your fireplace will give you many years of trouble free service We recommend an nual service by a qualified service technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as necessary Check that louvers are not bl...

Page 13: ...ty between pilot hood and flame sense rod Replace pilot as necessary Control Compartment and Firebox Top Frequency Annually By Qualified Service Technician Tools needed Protective gloves vacuum cleaner dust cloths Vacuum and wipe out dust cobwebs debris or pet hair Use caution when cleaning these areas Screw tips that have penetrated the sheet metal are sharp and should be avoided Remove all forei...

Page 14: ...t required Optional Wall Switch Vertical Termination Cap Storm Collar Attic insulation shield not shown must be used here to keep insulation away from vent pipe if attic is insulated Vent pipe penetrates roof preferably without affecting roof rafters A Typical Appliance System NOTICE Illustrations and photos reflect typical installations and are for design purposes only Illustrations diagrams are ...

Page 15: ...ns carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute components Keep appliance dry C Tools and Supplies Needed Before beginning the installation be sure that the follow ing tools and building supplies are available Gloves Safety glasses Tape measure Frami...

Page 16: ...nstall the intake on the side of the house towards prevailing winds during the heating season Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be of sea...

Page 17: ...e requirements of local building codes Therefore you MUST check local building codes to determine the requirements to these steps Chases should be constructed in the manner of all out side walls of the home to prevent cold air drafting prob lems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapo...

Page 18: ...ce clearances to appliance and vent pipe Insulation and other materials must be secured to prevent accidental contact The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fireplace or chimney Failure to maintain airspace may cause overheating and a fire Note If the inside of the framed cavity is to be finished the framing dimens...

Page 19: ... 10 3 4 11 1 2 12 1 4 13 13 3 4 14 1 2 15 1 4 16 30 in minimum to ceiling D Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clear ances as specified Framing or finishing material closer than the minimums listed must be constructed entirely of noncombustible materials i e steel studs concrete board etc Figure 5 3 Minimum Vertical and Maximum Horizontal Dimensions of Combust...

Page 20: ...ation Locations Fire Risk Maintain vent clearance to combustibles as specified DO NOT pack air space with insulation or other materials Failure to keep insulation or other materials away from vent pipe may cause overheating and fire WARNING Figure 6 2 Multiple Termination Caps 12 X 8 ft 2 44 m Lowest Discharge Opening Termination Cap Roof Pitch is X 12 Vertical wall H min Minimum height from roof ...

Page 21: ...nstalling the appliance B Vent System Configuration CAUTION Risk of Fire ALL vent configuration specifi cations MUST be followed This product is tested and listed to these specifications Appliance performance will suffer if specifications are not followed Rise to Run Ratio 2 1 Maximum Total Horizontal Run 30 Feet Minimum Total Vertical Rise 12 Feet Maximum Total Vertical Rise 60 Feet Maximum Numbe...

Page 22: ...cturer s instructions to provide adequate clear ances Use same size framing materials as those used in the wall or ceiling construction Firestop spacers must be used in wall and ceiling penetrations per the B Vent pipe manufacturer s specifications and national regional and local codes Note MUST terminate vertically C Vertical Penetration Framing WARNING Fire Risk DO NOT allow loose materials or i...

Page 23: ...s an attic or garage Close proximity to exhaust vents or chimneys Fumes or odor may result The outside air kit can only be installed on the left side of the appliance Refer to the installation instructions provided with the kit Outside Air Hood Outside Air Plate Assembly 2 Wire Ties Flexible Duct not supplied Hearth Home Technologies Inc recommends using UL181 Class 0 or Class I rigid or flexible ...

Page 24: ...nt to Firebox C Secure Vent Sections Secure vent sections with vent supports following B vent manufacturer s instructions WARNING Risk of Fire or Explosion Use vent run supports per vent manufacturer s installation instructions Connect vent sections per vent manufacturer s installation instructions Maintain all clearances to combustibles Maintain specified slope if required Improper support may al...

Page 25: ...r Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig 11 Gas Information Gas Pressure Natural Gas Propane Minimum inlet pressure 5 0 in w c 11 0 in w c Maximum inlet pressure 10 0 in w c 13 0 in w c Ma...

Page 26: ... when it is installed in locations such as in bathrooms or near sinks Low voltage and 110 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion DO NOT wire 110V to the valve or to the appliance wall switch Incorrect wiring will damage controls 12 Electrical Information Ignitor Flame Sensor Pilot Assembly GRN ORG BLK ORG Control Box To Junction Box Battery Pack 3V...

Page 27: ...er Plate outside firebox Romex Connector Figure 12 2 Junction Box Detail NOTICE DO NOT wire 110 VAC to wall switch Red Switch Switch Box Red Black Black Green Green White Power Supply Wires White Red Black Green White Minimum 14 3 AWG with Ground Junction Box Knockout Figure 12 3 Junction Box Wired to Wall Switch or BC10 E Junction Box Installation If the box is being wired from the INSIDE of the ...

Page 28: ...13 2 Mantel Leg or Wall Projections Acceptable on both sides of opening Mantel Legs or Wall Projections These surfaces may be covered with non combustible material Non combustible sealant B Facing Material Metal front faces may be covered with non combustible materials only Facing and or finishing materials must not interfere with air flow through louvers operation of louvers or doors or access fo...

Page 29: ...ly Improperly placed rockwool interferes with proper burner operation Rockwool is shipped with this gas appliance Place a small amount of 1 2 in diameter pieces dime size of rockwool on the burner pan so that rock wool touches but does not cover the holes in the burner pan It is not necessary to use the entire bag Save the remaining amount for future use E Install the Refractory An optional weathe...

Page 30: ...d cracked broken or scratched Replace as a complete assembly Removing Glass Assembly Remove firescreen Pull the four CB4236I or six CB4842I glass assembly latches out of the groove on the glass frame Remove the glass panel from the appliance Replacing Glass Assembly Set the glass panel on the lower two or three glass assembly latches ensuring the glass panel is centered in the opening Pull out and...

Page 31: ... shutter adjustment handle is all the way down the air shutter is in the closed position NOTICE If sooting occurs provide more air by opening the air shutter K Install Louvers and Trim Install optional trim kits and or surrounds using the instructions included with the accessory Use non combustible materials to cover the gap between the sheet rock and the appliance if desired Do not obstruct or mo...

Page 32: ...is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode Replace pilot if necessary 2 Pilot won t light there is no noise or spark A No power or transformer installed incorrectly Verify that transformer is installed and plugged into module Check voltage of transformer under load at spade connection on module with ON OFF switch in ON position Acceptable readings...

Page 33: ...ify connection from flame sensing rod to white sensor wire Clean flame sensing rod with emery cloth to remove any contaminants that may have accumulated on flame sensing rod Verify continuity with a multimeter with ohms set at lowest range Replace pilot if any damage is detected E Module Turn ON OFF rocker switch or wall switch to OFF position Remove ignitor wire I from module Place ON OFF rocker ...

Page 34: ...nces refer to Section 5 Figure 16 1 Appliance Dimensions 38 1 4 in 972 mm B 1 1 2 in 38 mm 3 in 76 mm 6 1 2 in 165 mm 2 3 8 in 60 mm 5 7 8 in 149 mm 14 1 8 in 359 mm 2 in 51 mm 33 1 2 in 851 mm C 23 in 584 mm 15 1 4 in 387 mm A Gas Line Access Gas Line Access Electrical Access 38 1 2 in 978 mm A B C inches 41 1 4 36 24 1 4 mm 1 048 914 616 inches 47 1 4 42 30 1 4 mm 1 200 1067 768 Model CB4236IR C...

Page 35: ...g Pre GA 647700 4040 206 Post GA 647700 4000 6 6 Back Log Assembly 4040 207 7 Glass Clip Support Assembly Qty 4 req 858 Y 8 Burner Pan Assembly 4040 09 Y 9 Handle Bracket 46 6 0 Grate Retainer 4040 272 Hearth Pan 4040 255 2 Burner Support 4040 259 Glass Heat Shield 4040 5 4 Glass Frame Assembly 4040 087 Y 5 Hood 29575 6 Grille Assembly Upper 40 082 7 Screen Assembly 4040 0 Y 8 Grille Assembly Lowe...

Page 36: ...st GA 647700 4000 6 6 Back Log Assembly 4040 208 7 Glass Clip Support Assembly Qty 6 req 858 Y 8 Burner Pan Assembly 4040 09 Y 9 Handle Bracket 46 6 0 Grate Retainer 4040 272 Hearth Pan 4040 256 2 Burner Support 4040 259 Glass Heat Shield 4040 54 4 Glass Frame Assembly 4040 088 Y 5 Hood 29576 6 Grille Assembly Upper 40 08 7 Screen Assembly 4040 0 2 Y 8 Grille Assembly Lower 25 44 9 Valve Assembly ...

Page 37: ...place 12 15 3 5 14 11 10 1 2 13 9 6 8 4 7 Beginning Manufacturing Date Jan 2005 Ending Manufacturing Date Active Service Parts 06 09 IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Stocked at Depot ITEM DESCRIPTION COMMENTS PART ...

Page 38: ...ional components Refractory Kit WTBC36DB For 36 in BV WTBC42DB For 42 in BV Arts Crafts Faux Front FFCAC Modernist Faux Front FFCM Jamestown Faux Front FFCJ 20 in 508 mm 17 in 432 mm 9 3 8 in 238 mm TCG375 Terra Cotta Cap E D A C B LDS BV Decorative Shroud Catalog A B C E E LDS BV in 26 12 5 15 5 22 23 mm 660 318 394 533 584 ...

Page 39: ...ss steel louver trim kit 4 bars TK6PT Pewter louver trim kit 4 bars TK6BN Brushed nickel louver trim kit 4 bars Model Description FFCM42 B Modernist style black decorative faux front FFCM42PT Modernist style pewter decorative faux front FFCM42BN B Modernist style brushed nickel decorative faux front FFCAC42 Arts Crafts style black decorative faux front FFCAC42PT Arts Crafts style pewter decorative...

Page 40: ...___ ________________________________________________________________________________ This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6...

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