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Heat&Glo GRAND-I35-C, Owner'S Manual

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Heat&Glo GRAND-I35-C Owner'S Manual Download Page 49

49

Heat & Glo  • Grand-I35-C, Grand-I35-SP, Supreme-I30-C, Supreme-I30-SP  •  2206-901 Rev. J   •  11/12 

Service Parts

GRAND-I35-C, GRAND-I35-SP, SUPREME-I30-C SUPREME-I30-SP

Beginning Manufacturing Date: Aug 2011 

Ending Manufacturing Date: Active

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement 
parts for your appliance please provide model number and serial number. All parts listed 
in this manual may be ordered from an authorized dealer.

Stocked

at Depot

ITEM

DESCRIPTION

COMMENTS

PART NUMBER

Gasket Assembly

2206-080

Includes  Air Passage, Valve Plate, Exhaust Bottom, Exhaust Top, and Burner Neck Gaskets

Glass Clip Support Assembly, Bottom

Qty 2 req

2155-045

Y

Glass Latch Assembly, Top

Qty 2 req

339-121A

Y

Lava Rock

4021-296

Mineral Wool 

050-721

Refractory Kit (Sold as Set only)

GRAND-I35

BRICK-SI35

SUPREME-I30

BRICK-SI30

Rheostat & Temp Sensor Assembly

SRV2206-800

Y

Touch up Paint

TUP-GBK-12

SUPREME-I30-SP Conversion Kits

Conversion Kit NG 

NGK-I30SP

Y

Conversion Kit LP 

LPK-I30SP

Y

Pilot Orifi ce NG 

2103-116

Y

Pilot Orifi ce LP 

2103-117

Y

Regulator NG

NGK-SITV-50

Y

Regulator LP

LPK-SITV-50

Y

SUPREME-I30-C Conversion Kits

Conversion Kit NG 

NGK-I30-C

Y

Conversion Kit LP 

LPK-I30-C

Y

Pilot Orifi ce NG 

593-528

Y

Pilot Orifi ce LP 

593-527

Y

Regulator NG

NGK-DXV-50

Y

Regulator LP

LPK-DXV-50

Y

GRAND-I35-SP Conversion Kits

Conversion Kit NG 

NGK-I35SP

Y

Conversion Kit LP 

LPK-I35SP

Y

Pilot Orifi ce NG 

2103-116

Y

Pilot Orifi ce LP 

2103-117

Y

Regulator NG

NGK-SITV-50

Y

Regulator LP

LPK-SITV-50

Y

GRAND-I35-C Conversion Kits

Conversion Kit NG 

NGK-I35-C

Y

Conversion Kit LP 

LPK-I35-C

Y

Pilot Orifi ce NG 

593-528

Y

Pilot Orifi ce LP 

593-527

Y

Regulator NG

NGK-DXV-50

Y

Regulator LP

LPK-DXV-50

Y

Summary of Contents for GRAND-I35-C

Page 1: ...is only for use with the type s of gas indicated on the rating plate Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI certified professional Leave this manual with party responsible for use and operation DO NOT DISCARD WARNING Important operating...

Page 2: ... entre utilise utilise avec avec un un combustible combustible solide solide This This appliance appliance must must be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 B149 installation installation codes codes Installer Installer l appareil l appa...

Page 3: ...nce System 16 B Design and Installation Considerations 17 C Tools and Supplies Needed 17 D Inspect Appliance and Components 17 5 Fireplace Size Requirements A Minimum Fireplace Opening 18 B Mantel and Wall Projections 20 6 Termination Locations A Vent Termination Minimum Clearances 21 7 Installation Preparation A Inspection and Cleaning 22 B Flue Damper 22 C Gas Line 22 D Fireplace Conversion Noti...

Page 4: ...the date of original purchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupa...

Page 5: ...LVKHV DV D UHVXOW RI QRUPDO XVH V D KHDWLQJ DSSOLDQFH VRPH FKDQJHV LQ FRORU RI LQWHULRU DQG H WHULRU VXUIDFH ILQLVKHV PD RFFXU 7KLV LV QRW D IODZ DQG LV QRW FRYHUHG XQGHU ZDUUDQW DPDJH WR SULQWHG SODWHG RU HQDPHOHG VXUIDFHV FDXVHG E ILQJHUSULQWV DFFLGHQWV PLVXVH VFUDWFKHV PHOWHG LWHPV RU RWKHU H WHUQDO VRXUFHV DQG UHVLGXHV OHIW RQ WKH SODWHG VXUIDFHV IURP WKH XVH RI DEUDVLYH FOHDQHUV RU SROLVKHV 5...

Page 6: ...hese rules do not apply Check with your local gas utility or authorities having jurisdiction When installing above 2000 feet elevation In the USA Reduce input rate 4 for each 1000 feet above 2000 feet In CANADA Reduce input rate 10 for elevations between 2000 feet and 4500 feet Above 4500 feet consult local gas utility Check with your local gas utility to determine proper orifice size NOTICE This ...

Page 7: ...ologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures High tempe...

Page 8: ...power inputs and will not respond to any commands from a wall switch or remote The unit should be in the OFF position during installation service battery installation fuel conversion and in the event that the control goes into LOCK OUT mode as a result of an error code ON Position Appliance will ignite and run continuously in the HI flame setting with no adjustment in flame output This mode of ope...

Page 9: ...WITCH FLAME HI LO SWITCH 5 Module Reset This module may lock out under certain conditions When this occurs the appliance will not ignite or respond to commands The module will go into lock out mode by emitting three audible beeps then continuously displaying a RED GREEN error code at its status indicator LED Check battery tray Remove batteries if installed Batteries should only be installed for us...

Page 10: ...e floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This app...

Page 11: ...echnologies fireplace please refer to www fireplaces com A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these in structions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS DO NOT try to light any appliance ...

Page 12: ... 20 to 40 minutes Odor from appliance When first operated this appliance may release an odor for the first several hours This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing Odor may also be released from finishing materials and adhesives used around the appliance Film on the glass This is a normal result of the curing process of the paint and logs...

Page 13: ... turned off and cooled before servicing When properly maintained your appliance will give you many years of trouble free service We recommend an nual service by a qualified technician Doors Surrounds Fronts Frequency Annually By Homeowner Tools needed Protective gloves stable work surface Assess condition of screen and replace as necessary Inspect for scratches dents or other damage and repair as ...

Page 14: ...Service Technician Tools needed Protective gloves Inspectfordamagedormissinglogs Replaceasnecessary Refer to Section 12 for log placement instructions Verify correct log placement and no flame impingement causing sooting Correct as necessary Firebox Frequency Annually By Service Technician Tools needed Protective gloves sandpaper steel wool cloths mineral spirits primer and touch up paint Inspect ...

Page 15: ...ng extended burns which could result in reduced battery life or degradation Check for smooth lighting and ignition carryover to all ports Verify that there is no ignition delay Inspect for lifting or other flame problems Verify air shutter setting is correct See Section 12 for required air shutter setting Verify air shutter is clear of dust and debris Inspect orifice for soot dirt and corrosion Ve...

Page 16: ...ations diagrams are not drawn to scale Actual product may vary from pictures in manual VERTICAL TERMINATION CAP SECTION 8 F VENT PIPE SECTION 8 GAS LINE SECTION 9 ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE HEARTH EXTENSION SURROUND OR FRONT NOT SHOWN SECTION 2 D AND 8 D MANTEL AND MANTEL LEG SECTION 5 B AND 11 A 3 INCH FLEX LINERS SECTION 8 Figure 4 1 Typical System 4 4 Getting Start...

Page 17: ...nts may be shipped in separate packages If packaged separately the log set and appliance grate must be installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Read all of the instructions before starting the instal lation Follow these instructions carefully during the installation to ensure maximum safety and benefit WARNING Risk of Fire or Explosion D...

Page 18: ...rts of the fireplace in which the gas fireplace insert is to be installed is prohibited except the floor as tested for and as noted above and in Figure 5 1 A minimum 1 2 inch gap from the bottom of the appliance to the metal floor of the solid fuel firebox is RECOMMENDED for optimal fan performance See side view in Figure 5 1 Figure 5 1 A SIDE VIEW 6 IN 5 IN 3 IN 9 IN METAL INSERT FACTORY BUILT FI...

Page 19: ...dth 34 5 8 879 30 1 2 775 C Glass Opening Width 31 9 16 802 27 7 16 697 D Glass Opening Height 15 11 16 398 12 13 16 325 E Height Front 24 610 20 1 2 521 F Height Rear 21 1 16 535 17 5 8 448 G Unit Depth 16 406 14 3 4 375 H Venting Depth 10 1 2 267 9 1 2 241 I Height to Top of Glass Frame 22 559 18 1 4 464 Note If exhaust collar on insert and fireplace damper do not line up add 4 inches 102 mm to ...

Page 20: ...ombustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specifications refer to section 1 E Figure 5 4 Mantel Clearances 12 IN MIN 12 IN MAX EXISTING NON COMBUSTIBLE FACING 10 IN MIN 2 IN MAX Figure 5 3 Fireplace Opening Deep Surround CD SURROUND APPLIANCE 1 1 2 IN BD AD APPLIANCE SURROUND MINIMUM FIREPL...

Page 21: ...Over 18 12 to 20 12 7 5 Over 20 12 to 21 12 8 0 Figure 6 1 Minimum Height From Roof To Lowest Discharge Opening 3 foot minimum in snow regions HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING 6 6 Termination Locations Fire Risk Maintain vent clearance ...

Page 22: ...as no gas access hole provided an access hole of 1 inch 25 mm diameter or less may be drilled through the lower sides or bottom of the firebox in a proper workmanship like manner This access hole must be plugged with non combustible insulation after the gas supply line has been installed Install gas line into firebox cavity Check local codes and gas line sizing requirements following NFPA51 See Se...

Page 23: ...OT connect this gas appliance to a chimney flue serving a separate solid fuel or gas burning appliance May impair safe operation of this appliance or other appliances connected to the flue Vent this appliance directly outside Use separate vent system for this appliance Horizontal venting is NOT allowed Vertical terminations are measured to top of chimney This appliance is listed for use with LINK ...

Page 24: ...m shipping position and relocate to one of the positions shown in Figure 8 3 Remove both screws that secure the leveling leg to the side of the appliance Turn the leveling leg around so that the foot is facing out and downward Line up the two holes on the leg with the holes on the appliance and secure with screws See Figure 8 3 Install insert without surround attached into existing fireplace while...

Page 25: ... FIREPLACE REMOTE RECEIVER UNIT EXISTING SIDE REFRACTORY Figure 8 4 Location of Remote Receiver Standing PIlot IPI Models If a remote control kit is used to control blower function the Auxiliary 300 module can only be placed in the control cavity to the right of the control panel See Figure 8 5 Figure 8 5 Location of AUX300 for Remote Control Blower Function IPI AUXILIARY 300 MODULE Figure 8 3 REA...

Page 26: ...ing on cap by removing 3 screws Connect both the LINK ZC ADPB to Class A Pipe and the termination cap to the LINK ZC ADPB with the self tapping screws provided OPTIONAL LINK ZC ADPB FOR USE WITH CLASS A WOODBURNING PIPE HORIZONTAL OVERHANG VERTICAL WALL GAS DIRECT VENT TERMINATION CAP 12 X ROOF PITCH IS X 12 LOWEST DISCHARGE OPENING 2 FT MIN 20 INCHES MIN H MIN MINIMUM HEIGHT FROM ROOF TO LOWEST D...

Page 27: ...mercially available leak check solution DO NOT use open flame Fittings and connections could have loos ened during shipping and handling WARNING Risk of Fire DO NOT change valve settings This valve has been preset at the factory WARNING Risk of Fire Explosion High pressure will damage valve Low pressure may cause explosion Verify inlet pressures Verify minimum pressures when other household gas ap...

Page 28: ...pplied power cord may be routed out onto the hearth to a nearby outlet A 120VAC circuit for this product must be protected with ground fault circuit interrupter protection in compliance with the applicable electrical codes when it is installed in locations such as in bathrooms or near sinks Low voltage and 120 VAC voltage cannot be shared within the same wall box WARNING Risk of Shock or Explosion...

Page 29: ...D ASSEMBLY 120VAC INTERMITTENT PILOT IGNITOR RC100 RC200 RC300 OPTIONAL WIRELESS REMOTE CONTROLS TO CORD ASSEMBLY 110V WHT ORG MODULE FLAME MODULATION AUX1 AUX2 AUX300 MODULE FAN BLK RED AUX2 NOT USED FOR INSERT MODELS PROTECTIVE COVER INCLUDED GROUND EMC FILTER UNIT Figure 10 3 Standing Pilot Ignition Wiring Diagram PILOT ASSEMBLY PIEZO VALVE ROCKER SWITCH RED WHT THERMOCOUPLE THERMOPILE OPTIONAL...

Page 30: ...ies should be done now to avoid reconstruction Follow instructions that come with those accessories Plug the cord into a convenient outlet Must use cord supplied An IntelliFire Plus Wireless Controls or WSK 21 wired wall switch may be used with the IntelliFire Plus Ignition System Hearth Home Technologies recommends that IntelliFire Plus wireless controls be used for their features and functionali...

Page 31: ...pades from rheostat and sensor switch NOTICE Fan speed and operation are controlled by the remote control The sensor switch and rheostat are no longer needed 2 Plug two cord assembly spade connectors together 3 Unplug fan cord assembly from standard cord assembly 4 Plug fan cord assembly into AUX300 module 5 Plug AUX300 module into the standard cord assembly NOTE USE ZIP TIES TO RESTRAIN THE LOOSE...

Page 32: ... board etc Clearance to combustible material under the insert is 1 4 inch 6 mm Clearance from top of fireplace opening for combustibles extending 12 inches max is 12 inches Use leveling legs to raise insert minimum 1 4 inch 6 mm above combustible material or outer wrap of factory built firebox Combustible facings must not extend behind the insert surround For non combustible material specification...

Page 33: ...y placed embers interfere with proper burner operation Ember material is shipped with this gas appliance To place the ember material Embers CANNOT be placed directly over ports Care should be taken not to cover the lighting trail of ports from back to front Place dime size pieces of Glowing Embers just in front of the port trail but not on or in between the ports see Figure 12 2 Care should be tak...

Page 34: ... LOG WITH LOG GROOVE GROOVE Log 1 SRV2205 702 Position Log 1 as shown in Figure 3 Mate the left grate tine with the log groove Rest the nose of the log on the log support as shown REST LOG 6 REST LOG 6 HERE HERE REST LOG 5 REST LOG 5 HERE HERE REST NOSE REST NOSE OF LOG ON OF LOG ON LOG SUPPORT LOG SUPPORT LOG NOSE LOG NOSE 1 SRV2205 702 SRV2205 702 SRV2205 704 SRV2205 704 SRV2205 701 SRV2205 701 ...

Page 35: ...LOG NOTCH LOG NOTCH CONTACTS CONTACTS GRATE TINE GRATE TINE 3 4 5 Figure 5 Log 2 Figure 6 Log 2 Log 2 SRV2205 701 Position Log 2 as shown in Figure 5 Mate the right grate tine with the log groove Rest the back of the log on the log support Rotate the back of the log clockwise until the foot contacts the vertical wall of the log support FLAT SPOT FOR LOG 4 AND LOG 7 FLAT SPOT FOR LOG 4 AND LOG 7 LO...

Page 36: ...RV2205 706 Position Log 6 as shown in Figure 11 Ensure that the correct end of the log rests on the flat spots The thicker end points forward Locations of flat spots are indicated in Figure 3 and Figure 9 Log 7 SRV2205 703 Position Log 7 as shown in Figure 12 Position the point of the log on the flat spot of Log 3 Place the wider end of the log on the flat spot of Log 2 See Figure 5 and Figure 7 f...

Page 37: ... shown in Figure 1 Figure 1 Figure 2 Install Log 1 Figure 3 Log 2 Figure 4 Place Log 2 Log 2 SRV2206 705 Position Log 2 as shown in Figure 3 Mate the slot located on the bottom of Log 2 Figure 4 with the log pin located on the surface of the burner Rotate the right end of Log 2 clockwise until it comes into contact with the grate tine LOG LOG SUPPORT SUPPORT FLAT SPOTS FLAT SPOTS FOR LOG 4 FOR LOG...

Page 38: ...nces Place the thick end of Log 4 on the large flat spot on Log 1 Rest the front end of Log 4 on the flat spot of Log 2 FLAT SPOTS FLAT SPOTS FOR LOG 6 FOR LOG 6 POINTS OF LOG REST ON POINTS OF LOG REST ON FLAT SPOTS FLAT SPOTS GRATE TINE GRATE TINE TOUCHES TOUCHES LOG GROOVE LOG GROOVE Figure 7 Position Log 5 Figure 8 Position Log 6 Log 6 SRV 2206 706 Position Log 6 as shown in Figure 8 See Figur...

Page 39: ... scratches DO NOT strike slam or scratch glass DO NOT operate fireplace with glass removed cracked broken or scratched Replace as a complete assembly Removing Fixed Glass Assembly The glass assembly fastens to the fireplace in four places Four of the fastening mechanisms are spring loaded glass latches An example of the glass latch is shown in Figure 12 3 To release glass assembly pull the two bot...

Page 40: ...couple connection at the gas valve is fully in serted and tight hand tighten plus 1 4 turn Verify proper voltage output from the thermocouple to the valve Place one millivolt meter lead wire on the thermocouple copper lead Place the second lead wire on the solder button on the back of the valve blue wire Start the pilot and hold the valve knob in The mil livolt reading should read 8 16 millivolts ...

Page 41: ...tank Refill the fuel tank B Improper gas inlet pressure Natural gas should be 5 14 in w c LP should be 10 14 in w c Verify pressure with manometer C Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair im properly assembled pipe sections D Glass installed improperly Check to ensure glass is installed properly Replace fixed glass panel assembly E...

Page 42: ...at inlet pressure reading is within acceptable limits B Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 in 3 mm C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Pilot valve solenoid Verify that 1 5 to 1 8 VDC is supplied to pilot solenoid from module If below 1 5 volts replace module ...

Page 43: ... 1 2 521 F 21 1 16 535 17 5 8 448 G 15 7 8 403 14 5 8 372 H 11 3 4 298 10 1 8 257 I 20 3 8 518 17 432 J 1 3 4 44 1 3 4 44 A H B C D E I G F N M K J O R Q P S L GAS LINE ACCESS ELECTRICAL ACCESS T U MODEL DIMENSIONS Location GRAND I35 C GRAND I35 SP SUPREME I30 C SUPREME I30 SP Inches Millimeters Inches Millimeters K 4 13 16 122 4 13 16 122 L 10 1 16 256 9 229 M 2 1 4 57 2 1 4 57 N 5 127 3 15 16 10...

Page 44: ...o SL D vent pipe to extend the run FLEX3 30 One 3 inch flexible liner expands to 30 feet FLEX CNCT Connector kit 3 inch liner to 3 inch liner one connector per kit FLEX3 30 LINK DV30B LINK ZC ADPB DV 46DVA GK FLEX CNCT B Vent Kits Components Direct Vent Flex Liner Kits see Figure 14 2 LINK DV30B Masonry 3 inch flex liner kit Expands to 30 feet Includes two liners termination cap flashing and link ...

Page 45: ...0 6 Log 6 SRV2205 706 7 Log 7 SRV2205 703 8 Termination Plate Assembly 2205 012 Flex Pipe Handle 438 351 Gasket 2206 401 9 Grate Assemby 2205 016 10 Burner Assembly 2205 009 Y 11 Base Pan 2205 127 12 Glass Door Assembly GLA 2205 Y 13 Rheostat Knob 100 512 Y 14 Control Panel 2205 129 15 On Off Rheostat 2206 800 Y 16 Blower Assembly GFK 210 C 17 Power Cord Assembly 2206 068 Y 18 Cord Assembly 2201 0...

Page 46: ...RV2206 704 5 Log 5 SRV2206 703 6 Log 6 SRV2206 706 7 Termination Plate Assembly 2206 012 Flex Pipe Handle 438 351 Gasket 2206 401 8 Grate Assemby 2206 016 9 Burner Assembly 2206 009 Y 10 Base Pan 2206 127 11 Glass Door Assembly GLA 2206 Y 12 Rheostat Knob 100 512 Y 13 Control Panel 2205 129 14 Rheostat 2206 800 Y 15 Blower GFK 210 C 16 Wire Assembly 2206 068 Y 17 Cord Assembly 2201 017 Y Fuse Wire...

Page 47: ...582 851 Y 19 5 Flexible Gas Connector 530 302A Y 19 6 Control Panel Bracket 2205 128 19 7 Valve Bracket 2205 146 19 8 Flex Ball Valve Assembly 302 320A Y 19 9 Valve NG 2166 302 Y Valve LP 2166 303 Y 19 10 Brass Connector Pkg of 5 303 315 5 Y 19 11 Remote Jumper Wire 2103 013 Y 19 12 Jumper Wire 2187 198 Y 19 13 Battery Pack 2166 323 Y 19 14 Wire Harness 2166 304 Y 19 15 Power Supply 2166 305 Y 19 ...

Page 48: ...ot Tube SRV485 301 Y Thermocouple 446 511 Y Thermopile 2103 512 Y 19 4 Orifice NG 33C GRAND I35 SP 582 833 Y Orifice LP 50C 582 850 Y Orifice NG 35C SUPREME I30 SP 582 835 Y Orifice LP 51C 582 851 Y 19 5 18 Flex Tube Assembly 530 302A Y 19 6 Control Panel Bracket 2205 128 19 7 Valve Bracket 2205 146 19 8 Flex Ball Valve Assembly 302 320A Y 19 9 Brass Connector Pkg of 5 303 315 5 Y 19 10 Valve NG 2...

Page 49: ... 050 721 Refractory Kit Sold as Set only GRAND I35 BRICK SI35 SUPREME I30 BRICK SI30 Rheostat Temp Sensor Assembly SRV2206 800 Y Touch up Paint TUP GBK 12 SUPREME I30 SP Conversion Kits Conversion Kit NG NGK I30SP Y Conversion Kit LP LPK I30SP Y Pilot Orifice NG 2103 116 Y Pilot Orifice LP 2103 117 Y Regulator NG NGK SITV 50 Y Regulator LP LPK SITV 50 Y SUPREME I30 C Conversion Kits Conversion Kit...

Page 50: ...________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ Printed in U S A Copyright ...

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