Heat&Glo BAY-40 Owner'S Manual Download Page 50

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Heat & Glo • Multi-Sided Woodburning Fireplace • 34977 Rev T • 11/07

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Summary of Contents for BAY-40

Page 1: ...ly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance Do not overfire Overfiring will void your warranty Comply with all minimum clearances to combustibles as specified Failure to comply may cause house fire WARNING Fire Risk For use with solid wood fuel or decorative ...

Page 2: ...bel Information Location The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace Congratulations FIREPLACE NO MODEL NO MODEL NO MFG DATE WARNING RISK OF FIRE DAMAGE REPLACE GRATE WITH HEARTH HOME TECHNOLOGIES INC FIRECHAMBER INTENDED FOR USE WITH HEARTH HOME TECHNOLOGIES INC LISTED FIREPLACE PARTS SEE INSTALLATION AND OP...

Page 3: ...the Chimney 21 6 Complete the Enclosure 22 A Chimney Termination 22 B Chase Top 24 C Install the Termination Cap 24 7 Accessories 26 A Gas Log Lighter Provisions 26 8 Finishing 27 A Hearth Extension 27 B Finishing Material 28 C Mantel 29 D Sidewalls Surrounds 29 E Glass Doors 29 9 Operating Instructions 30 A General Information 30 B Outside Air 31 C Clear Space Near the Fireplace 31 D Flue Damper ...

Page 4: ...ed as a decorative fire place It should not be factored as a primary heat source in residential heating calculations Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this fireplace For assistance or additional information consult a qualified installer service agency or your dealer WARNING Fi...

Page 5: ...icinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic mounted duct work and air handler joints and seams taped or sealed Basement installations should be avoided due to stack effect Stack effect creates negative pressure in lower levels Hearth Home Technolog...

Page 6: ...fire Penetrate the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their use should be minimized Consider the fireplace location relative to floor and ceiling and attic joists Recommended Location Marginal Location Location Not Recommended Recommended Locatio...

Page 7: ...Support straps on rafter supports chimney not shown Termination cap Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Factory built fireplace Protective metal hearth strip s Outside combustion air Combustible...

Page 8: ...ause odors CAUTION E Inspect Fireplace and Components Carefully remove the fireplace and components from the packaging The vent system components and doors are shipped in separate packages Report to your dealer any parts damaged in shipment Read all the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit Fir...

Page 9: ...in 1575 mm 16 in 406 mm 56 in 1422 mm 64 in 1626 mm 64 in 1626 mm 16 in 406 mm 26 in 660 mm to front of fireplace opening Figure 3 1 Fireplace Locations Fire Risk Provide adequate clearances Around air openings To combustibles For service access Locate fireplace away from traffic areas WARNING Note Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustration...

Page 10: ...pliance 2 in 51 mm min 2 in min 51 mm Must have 2 in 51 mm minimum clearance to header 0 in to floor 2 in 51 mm min 2 in 51 mm min 2 in 51 mm min 2 in 51 mm min Figure 3 2 Clearances to Combustible Materials Fire Risk Comply with all minimum clearances to combustibles as specified Framing or finishing material used on the front of or in front of the appliance closer than the minimums listed must b...

Page 11: ...mm HEARTH EXTENSION shaded HEARTH EXTENSION shaded 1 2 in min distance from fireplace to combustible materials Note In addition to these framing dimensions also reference the following sections Clearances Section 3 B Mantel Projections Section 8 C Fireplace Dimensions Section 12 A Note 6 in 152 mm 12 in 305 mm from opening of fireplace 62 in 1575 mm 16 in 406 mm 56 in 1422 mm 64 in 1626 mm 64 in 1...

Page 12: ...False Ceiling Figure 3 5 Chase Assembly F Chimney Requirements When planning your fireplace location the chimney con struction and necessary clearances must be considered The fireplace system and chimney components have been tested to provide flexibility in construction Vertical distances are measured from the base of the fireplace as shown in Figure 5 2 1 2 Figure 3 6 Chase Constructions 1 Firepl...

Page 13: ...ation a 3 ft 914 m height difference must be maintained from the top of the uppermost chimney section to the outside combustion air inlet See Figure 4 2 See Figure 4 3 for proper placement of outside air inlet Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from Leaves Snow ice Other debris Blockage may cause combustion air starvation CAUTION Sharp Edges Wear protectiv...

Page 14: ...ide house or in ventilated crawl space YES NO NO NO NO Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Factory built fireplace Figure 4 3 Outside Combustion Air Placement 3 ft min from top of uppermost chimney section to air inlet Attic insulation shield must be used to k...

Page 15: ... the front of the elevated platform must be protected with a protective metal hearth strip as shown in Figure 4 6 Raised Platform Floor 2 in 51 mm 1 in 25 mm min overlap 2 in 51 mm Top piece must overlap bottom piece Figure 4 6 Protect the Front of an Elevated Platform Level the Fireplace Level the fireplace side to side and front to back Shim with noncombustible material such as sheet metal as ne...

Page 16: ... Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed 30 from vertical Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets returns must be secured to adequate fram...

Page 17: ...10 m min height double offset return 90 ft 27 4 m max height 6 ft 1 83 m max unsupported chimney above roof 44 in 1118 mm Effective Height Figure 5 2 Chimney Requirements Table 5 1 Do NOT connect this fireplace to a chimney flue servicing another appliance Do NOT connect to any air distribution duct or system CAUTION Fire Risk Must maintain 2 in 51 mm air clearance to insulation and other combusti...

Page 18: ...d from the base of the fireplace to the top of the starter collar See Dimensions in Section 12 Table 5 2 A B 1 1 4 in 32 mm OVERLAP Figure 5 3 Chimney Offset Return Fire Risk Draft will be restricted if offset returns greater than 30 are used WARNING Example Your A dimension from Figure 5 3 is 14 1 2 in 368 mm Using Table 5 2 the dimension closest to but not less than 14 1 2 in 368 mm is 15 3 4 in...

Page 19: ...ons ROOM ABOVE non insulated ceiling ATTIC ABOVE insulated ceiling B A Ceilng firestop from bottom Ceiling firestop from top When attic insulation shield not used Note Use same dimensional lumber for framing ceiling firestop and joists Figure 5 5 Installing the Ceiling Firestop Fire Risk Do NOT install substitute or damaged chimney components MUST use chimney system described in this manual NO OTH...

Page 20: ...ling firestop is required see Figures 5 7 and 5 8 Roll the shield around the chimney if already installed until you have a 3 in 76 mm overlap and the three holes on each side match up large holes on top Insert three screws into the matching holes to form a tube Bend three tabs on the bottom of the tube inward to 90 to maintain chimney clearance See Figure 5 6 Rest the insulation shield on the ceil...

Page 21: ... While doing so be aware of the height and unsupported chimney length limitations given un der Section 5 A Chimney Requirements Check each section by pulling up slightly from the top to en sure proper engagement before installing the succeeding sections If they have been connected correctly they will not disengage when tested G Secure the Chimney When offsets and returns are joined to straight pip...

Page 22: ...Termination B Termination Caps Staggered Height Gas Wood or Fuel Oil Termination Wood 20 in min 508 mm Termination Caps Same Height If using decorative cap cover s this distance may need to be increased Refer to the installation instruc tions supplied with the decorative cap cover 8 ft 2 44 m min for B Vent 20 in 508 mm min for direct vent to Perpendicular Wall Figure 6 2 Multiple Chimneys 6 6 Com...

Page 23: ...ed This is measured on the horizontal actual length may be larger depending on the pitch of the roof Cut out and frame the opening See Chapter 25 of the Uniform Building Code for roof framing details Assemble the Chimney Sections Through the Roof Continue to add chimney sections through the roof open ing maintaining at least a 2 in 51 mm air space to com bustible materials Install the Roof Flashin...

Page 24: ...tall the Termination Cap For installations utilizing a TR11T Round Telescoping Termination Cap the uppermost chimney section must be below the top of the chase top but not more than 14 1 2 in 368 mm below the top of the chase top Minimum overlap of chimney and termination cap must be 1 1 2 in 38 mm See Figure 6 6 Install the chimney sections up through the chase enclosure When using a TR11 Round T...

Page 25: ...1 2 in 114 mm below the chase top See Figure 6 7 For installations utilizing an TCT1175 Terra Cotta Cap the last chimney section must be between 7 in 178 mm below the chase top and 2 in 51 mm above See Figure 6 8 For chase installations you can use a TR11 Round Termination Cap a TR11T Round Telescoping Termination Cap an ST1175 Square Termination Cap or a TCT1175 Terra Cotta Termination Cap For in...

Page 26: ... with fireplace mortar or high temp noncombustible sealant 4 in 102 mm Outer Shell of Fireplace Figure 7 1 Gas Line Installation 7 7 Accessories Asphyxiation Risk Damper must be locked open when gas logs installed Gas fire generates fumes WARNING Fire Risk For use with solid wood fuel or decorative gas appliance only DO NOT install unvented gas logs WARNING Knockouts are provided on both sides of ...

Page 27: ... 03 To substitute materials for the factory available hearth ex tensions see Figure 8 3 and calculate insulation alterna tives as per Table 8 1 and the following formulas Thermal conductivity per inch thickness k k BTU inch foot2 hour F Required thickness Rk Thermal resistance per inch thickness r r foot2 hour F BTU inch Required thickness R rB Fire Risk Metal hearth strips MUST be installed Spark...

Page 28: ...lass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combustible materials Non Combustible Sealant Material Sealants which will not ignite and burn Rutland Inc Fireplace Mortar 63 Rutland 72R Nuflex 302 GE RTV106 GE RTV116 After completing the framing ...

Page 29: ...ts between the finished wall and fireplace top and sides using only a 300 F minimum sealant C Mantel A combustible mantel may be positioned no lower than 12 in 305 mm above the top of the fireplace opening The combustible mantel may have a maximum depth of 12 in 305 mm Combustible trim pieces that project no more than 1 1 2 in 38 mm from the face of the fireplace can be placed no closer than 6 in ...

Page 30: ...ain the system in top operating condition Fire Risk Do not operate fireplace before reading and understanding operating instructions Failure to operate fireplace properly may cause fire WARNING Fire Risk For use with solid wood fuel or decorative gas appliance only Do not install unvented gas logs WARNING Damper Control Up Open Down Closed Outside Air Control Handle Out Open Handle In Closed Figur...

Page 31: ...ng homes fitted with tightly sealed doors and windows are relatively air tight In this case an outside air source must be made available to feed combustion air from outside the home An outside air control handle allows you control of the out side air inlet if your fireplace is equipped with this option Use of outside air for combustion is highly recommended to conserve heated air within the struct...

Page 32: ...gallon of water put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Fire Risk Use only factory installed integral grate May cause overfire WARNING Seasoning Seasoned firewood is nothing more than wood that is cut to size split and air dried to a moisture content of around 20 The time it takes to season wood varies fro...

Page 33: ... and binders to be burned from the fireplace and the refractory and paint to cure You may notice an industrial odor the first few fires This is consid ered normal Note When first lighting your fireplace it may be neces sary to pre warm the flue to establish a draft This is done by holding a rolled up piece of burning newspaper under the flue damper for a few moments This will help reduce smoke spi...

Page 34: ...fts tight sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the fireplace is located A Understanding Vent Problems If smoke spillage occurs from a fireplace opening when the door is open and the proper chimney height flue size and configuration requirements for the installation have been met there is either...

Page 35: ...ion in chimney Down draft from chimney temperature or from negative house pressure Does the kindling wood not ignite Condition amount arrangement of kindling and fuel Use more drier well spaced kindling and fuel Does the kindling ignite but the fuel doesn t Amount of kindling Use more kindling use smaller dry wood Condition of fuel Does the fuel ignite but not burn well Condition of fuel Use well ...

Page 36: ...n air Yes Fire too close to front Build fire farther back Do not use exhaust fans during startup and or check for need for balanced air make up system Competition with exhaust devices Diagnostic Questions Possible Causes of Condition Solutions Is the damper closed No Down draft or negative pressure Close the damper at end of burn Yes Negative pressure from exhaust fans and or house stack effect Ch...

Page 37: ...ap Remove 2 screws from the front and back and lift the top off Cap Top Be sure holes in cap top and cap base are aligned European Copper Series Termination Cap CT King shown Cap Base Remove 8 screws 9 for King lift top cover Figure 11 1 Chimney Termination Cap Cleaning Fire Risk Disposal of ashes Ashes should be placed in metal container with tight fitting lid Do not place metal container on comb...

Page 38: ... all joints are properly engaged and the chimney is properly secured A chimney fire can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of fire Inspect Maintenance Tasks Screens 1 Assess condition of screen and replace as necessary Screens are required 2 Verify maintenance of proper clearance to combustible household objects Glass ...

Page 39: ...erials A Fireplace Dimensions 42 36 40 7 12 40 24 GAS KNOCKOUT GAS KNOCKOUT ELECTRICAL KNOCKOUT FOR ST36C 42 36 40 12 24 11 20 FRONT VIEW BAY 40 END VIEW BAY 40 TOP VIEW BOTH MODELS BOTTOM VIEW BAY 40 FRONT VIEW PIER 40 END VIEW PIER 40 22 5 5 22 3 9 53 8 8 44 8 5 12 175 8 471 8 471 8 ...

Page 40: ...insula Fireplace BAY 40 Island Fireplace DM1036 Glass Doors bi fold Clear View Black DM1036B Glass Doors bi fold Clear View Polished Brass DM1036S Glass Doors bi fold Clear View Stainless Steel DM1000 Fixed End Glass Panel Clear View Black DM1000B Fixed End Glass Panel Clear View Polished Brass DM1000S Fixed End Glass Panel Clear View Stainless Steel HX3 Hearth Extension GR3 Integral Grate include...

Page 41: ... in 1219 mm long SL11 Chimney Stabilizer SL1130 Chimney Offset Return 30 deg FS538 Ceiling Firestop Straight FS540 Ceiling Firestop 30 deg AS10 SL1100 Straight Attic Insulation Shield 24 in 610 mm JB577 Chimney Joint Band CB576 Chimney Bracket RF570 Roof Flashing Flat to 6 12 Pitch RF571 Roof Flashing 6 12 to 12 12 Pitch TR11 Round Termination Cap TR11T Round Telescoping Termination Cap TCT1175 Te...

Page 42: ...m JB577 Chimney Joint Band 10 1 2 in 267 mm CB576 Chimney Joint Band 39 7 8 in 1013 mm 28 in 711 mm 15 1 4in 387 mm RF571 Roof Flashing 25 1 4 in 641 mm 29 in 737 mm 15 1 4 in 387 mm RF570 Roof Flashing 21 in 533 mm Inside Diameter 11 in 279 mm Outside Diameter 13 in 330 mm Catalog A B FS538 0 deg 17 in 432 mm FS540 30 deg 26 in 660 mm Assembled Diameter 17 in 432 mm Height 24 in 610 mm ...

Page 43: ...40 mm CT56 Chase Top A B C D Decorative Shroud LDS33 LDS46 15 3 4 in 400 mm 32 3 8 in 822 mm 34 3 8 in 873 mm 14 3 4 in 375 mm 23 in 584 mm 23 in 584 mm 9 3 8 in 238 mm 9 1 4 in 235 mm 17 in 432 mm 20 in 508 mm Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 1 2 216 11 279 LDS46 48 1219 72 1829 8 1 2 216 11 279 LDS BV Decorative Shroud Catalog A B C D E LDS BV in 26 12 1 2 15 1 2 22 ...

Page 44: ...hop CT3 Pawn CT3 Knight CT3 King 21 in 533 mm 47 3 4 in 1213 mm 24 in 610 mm 18 1 4 in 464 mm 41 1 8 in 1045 mm 20 in 508 mm 16 in 406 mm 38 3 8 in 975 mm 16 in 406 mm 21 in 533 mm 25 3 4 in 654 mm 20 5 8 in 524 mm 20 3 4 in 527 mm 38 5 8 in 981 mm 20 in 508 mm European Copper Caps ...

Page 45: ... sides Minimum Base Dimensions Inches N A 26 5 X 28 with Radiation Shield 28 X 30 34 X 34 with Radiation Shield 28 X 30 with Radiation Shield or 34 X 34 Minimum Height Inches N A 28 1 4 27 1 2 28 1 4 27 1 2 ROOFED STYLE with 12 X 22 264 sq in opening on each side and 3 in space between the radiation shield and chase top Minimum Base Dimensions Inches N A 27 X 27 with Radiation Shield 27 X 27 with ...

Page 46: ...ning Fireplace 34977 Rev T 11 07 46 D Service Parts Service Parts Diagram Multi Sided Woodburning Fireplace Service Parts BAY 40 Beginning Manufacturing Date 2 4 04 Ending Manufacturing Date Active 1 2 3 11 10 14 5 9 6 12 4 13 8 7 ...

Page 47: ...856 1 10 Side Refractory 27857 2 11 Hearth Refractory 13213A 1 12 Front Ashlip 13214A 1 13 Left Side Ashlip 13827A 1 14 Right Side Ashlip 13828A 1 Nailing Flange 12692 4 Firescreen Rod 11866B 2 Firescreen Assembly 12267 2 Screen Handle 4021 149 1ea Damper Control 13229 1 Damper Weight 19785A 1 Door Track for bottom 4012 002 1 Door Track for top 15425 1 Grate Retainer 13834B 2 Side Refractory Brack...

Page 48: ...d Woodburning Fireplace 34977 Rev T 11 07 48 Service Parts Diagram Multi Sided Woodburning Fireplace Service Parts PIER 40 Beginning Manufacturing Date N A Ending Manufacturing Date Active 1 2 3 10 7 12 14 13 9 5 4 11 8 6 ...

Page 49: ...y only post 15 95 23911A 1 8 End Upper Front Face overlay only pre 14 95 13233C 1 8 End Upper Front Face overlay only post 15 95 23949A 1 9 Firescreen Assembly pre 22 97 11855A 4 9 Firescreen Assembly post 23 97 12267 4 Heat Glo Logo Screen Handle 4021 149 4 Firescreen Rod 11866B 4 10 Grate GR3 1 Hairpin Clips 101025 4 Hearth Refractory 13321B 1 Installation Instructions 17920 1 11 Lower Front Fac...

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Page 51: ... at the current minimum wholesale price but HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR TRANSPORTATION OR OTHER INDIRECT DAMAGES 4 During the first six 6 months after installation HHT shall at its option replace or repair the glass doors and any electrical components if operation is faulty This does not include glass panels broken during shipment misuse or careless handling After the first six 6 mo...

Page 52: ...may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 654...

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