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HEAT GLO RHW-415, Owner'S Manual

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HEAT GLO RHW-415 Owner'S Manual Download Page 47

Heat & Glo • RHW-415 & RHW-485 • 33221 Rev K • 08/05

47

E. Limited Warranty

WARRANTY

FOR HEAT-N-GLO FIREPLACES

The limited warranty will not become effective until you have mailed the completed warranty card to:

Hearth & Home Technologies Inc., A DIVISION OF HON Industries

20802 Kensington Blvd., Lakeville, MN 55044.

This card must be mailed within 60 days of the fi replace installation.

Subject to the conditions set forth herein, HEARTH & HOME TECHNOLOGIES INC. (HHT) extends the following 
limited warranty with respect to your Heat-N-Glo fi replace, excluding accessories, chimney components and glass 
doors.

If HHT is satisfi ed that any part or portion of the fi replace covered by this warranty is defective in material or 
workmanship under normal use and service as described in the operating instructions, HHT will take the following 
actions:

 

 

1. 

Within the fi rst fi ve (5) years from the date of installation, HHT shall, at its option, replace or repair any 
such defect in material or workmanship, at HHT’s expense.  HHT  SHALL NOT BE RESPONSIBLE 
FOR ANY OTHER LABOR COSTS, OR EXPENSES, INCLUDING INDIRECT, INCIDENTAL OR 
CONSEQUENTIAL DAMAGES.

 

2.  

During the sixth (6th) through the (10th) years after the date of installation, HHT shall supply 
replacement parts or parts at no charge, but SHALL NOT BE RESPONSIBLE FOR ANY LABOR, 
TRANSPORTATION, OR OTHER INDIRECT DAMAGES.

 

3.  

During the eleventh (11th) through the fi fteenth (15th) years after date of installation, HHT  will send 
to you, FOB its factory, replacement parts (if available) at the current minimum wholesale price, but 
HHT SHALL NOT BE RESPONSIBLE FOR ANY LABOR, TRANSPORTATION OR OTHER INDIRECT 
DAMAGES.

 

4.    During the fi rst six (6) months after installation, HHT shall, at its option, replace or repair the glass doors 

and  any electrical components, if operation is faulty.  (This does not include glass panels broken during 
shipment, misuse or careless handling.)  After the fi rst six (6) months, HHT will sell to you, FOB its 
factory, replacement parts at the current list price, but HHT SHALL NOT BE RESPONSIBLE FOR ANY 
LABOR, TRANSPORTATION OR OTHER INDIRECT DAMAGES.  IF GLASS DOORS OTHER THAN 
FACTORY DOORS ARE USED ALL WARRANTY AND LIABILITY ON THE FIREPLACE IS VOIDED.

HHT may discharge its entire warranty liability by refunding the price of the product.

Products made by other manufacturers, sold with the fi replace or thereafter are not covered by this limited 
warranty.

This limited warranty will be void if the fi replace is not installed according to the installation instructions.  The limited 
warranty also is void if the fi replace is not operated, at all times, according to the operating instructions furnished.  
The limited warranty will also be void if the fi replace is removed from the place originally installed.

EXCEPT TO THE EXTENT PROVIDED BY LAW, NO IMPLIED WARRANTIES OF MERCHANTABILITY OR 
FITNESS FOR A PARTICULAR PURPOSE, AND NO IMPLIED WARRANTIES SHALL APPLY TO THE FIREPLACE 
AFTER THE ABOVE LIMITED WARRANTY HAS EXPIRED.

In states that do not allow limitations on how long implied warranty lasts, or do not allow exclusion of indirect 
damages, those limitations or exclusions may not apply to you.  You may also have additional rights not covered 
in this limited warranty.

HHT reserves the right to make changes at anytime, without notice, in design, material, specifi cations and prices 
and the right to discontinue styles and products.

• UNDERWRITERS LABORATORIES FILE NO. MH5850

Jan 2003

Summary of Contents for RHW-415

Page 1: ...OUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT WARNING Keep children away CAREFULLY SUPERVISE children in same room as fireplace Alert children and adults to hazards of high temperatures Keep clothing furniture draperies and other combustibles away Glass and other surfaces are hot during operation and cool down If the information in these instruc tions is not followed exactly a fire may r...

Page 2: ...ion Location The model information regarding your specific fireplace can be found on the rating plate located on the smoke shield of the fireplace Congratulations FIREPLACE NO MODEL NO MODEL NO MFG DATE WARNING RISK OF FIRE DAMAGE REPLACE GRATE WITH HEARTH HOME TECHNOLOGIES INC FIRECHAMBER INTENDED FOR USE WITH HEARTH HOME TECHNOLOGIES INC LISTED FIREPLACE PARTS SEE INSTALLATION AND OPERATING INSTRUC...

Page 3: ...bly 20 G Secure the Chimney 20 6 Complete the Enclosure 21 A Chimney Termination 21 B Chase Top 22 C Install the Termination Cap 22 7 Accessories 24 A Gas Log Lighter Provisions 24 8 Finishing 25 A Hearth Extension 25 B Finishing Material 26 C Mantel 26 D Sidewalls Surrounds 26 E Glass Doors 26 9 Operating Instructions 27 A General Information 27 B Outside Air 28 C Clear Space Near the Fireplace 2...

Page 4: ... a decorative fire place It should not be factored as a primary heat source in residential heating calculations Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s information manual provided with this fireplace For assistance or additional information consult a qualified installer service agency or your dealer WARNING Fire Risk ...

Page 5: ...ir conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic mounted duct work and air handler joints and seams taped or sealed Basement installations should be avoided due to stack effect Stack effect cr...

Page 6: ...trate the highest part of the roof This minimizes the effects of wind turbulence Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their use should be minimized Consider the fireplace location relative to floor and ceiling and attic joists Recommended Location Marginal Location Location Not Recommended Recommended Location Multi lev...

Page 7: ... and surround Decorative facing and trim Hearth extension Factory built fireplace Protective metal hearth strip s Outside combustion air Combustible framing header on top of V shaped standoffs spacers Chimney system Ceiling firestop on floor of attic Support straps on rafter supports chimney not shown Non combustible roof flashing maintains minimum clearance around chimney Additional lateral suppo...

Page 8: ...s CAUTION E Inspect Fireplace and Components Carefully remove the fireplace and components from the packaging The vent system components and doors are shipped in separate packages Report to your dealer any parts damaged in shipment Read all the instructions before starting the installation Follow these instructions carefully during the installation to ensure maximum safety and benefit Fire Risk Expl...

Page 9: ...k Provide adequate clearances Around air openings To combustibles For service access Locate fireplace away from traffic areas WARNING Note Illustrations and photos reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation appearance may vary due to individual design preference Hearth Home Technologies reserves the right to alter i...

Page 10: ...lashing 3 4 in 19 mm to side of appliance except at nailing flanges where it is 1 2 in 13 mm 3 4 in 19 mm to back of appliance 2 in 51 mm min 2 in min 51 mm Must have 2 in 51 mm minimum clearance to header 0 in to floor 2 in 51 mm min 2 in 51 mm min 2 in 51 mm min 2 in 51 mm min Figure 3 2 Clearances to Combustible Materials Fire Risk Comply with all minimum clearances to combustibles as specified ...

Page 11: ...combustibles around the fireplace must be adhered to See Figure 3 2 Any framing across the top of the fireplace must be above the level of the top standoffs 9 3 4 in 248 mm 14 3 8 in 365 mm 12 in 305 mm 4 in 102 mm Brick Front Flush Front 12 in 305 mm A B 50 deg 39 deg Figure 3 3 Sidewalls and Surrounds 23 in 584 mm 41 1 2 in 1055 mm A 2 in 51 mm min air clearance to the enclosure Note Fireplace hea...

Page 12: ...lse Ceiling Insulation Insulation Figure 3 5 Chase Assembly F Chimney Requirements When planning your fireplace location the chimney con struction and necessary clearances must be considered The fireplace system and chimney components have been tested to provide flexibility in construction Vertical distances are measured from the base of the fireplace as shown in Figure 5 2 1 2 3 All outside walls MUS...

Page 13: ... difference must be maintained from the top of the uppermost chimney section to the outside combustion air inlet See Figure 4 2 See Figure 4 3 for proper placement of outside air inlet The outside air kit is installed on the left hand side of the fireplace See Figure 4 4 for handle location operation Risk of Smoke Spillage Outside air inlet must be located to prevent blockage from Leaves Snow ice O...

Page 14: ...or in ventilated crawl space YES NO NO NO NO Use only duct materials specified by manufacturer preferably with short run or mainly straight duct except small dip for cold air trap which will help prevent flow of cold air Factory built fireplace Figure 4 3 Outside Combustion Air Placement 3 ft min from top of uppermost chimney section to air inlet Attic insulation shield may be used to keep insulat...

Page 15: ...levated platform must be protected with a protective metal hearth strip as shown in Figure 4 6 Raised Platform Floor 2 in 51 mm 1 in 25 mm min overlap 2 in 51 mm Top piece must overlap bottom piece Figure 4 6 Protect the Front of an Elevated Platform Level the Fireplace Level the fireplace side to side and front to back Shim with noncombustible material such as sheet metal as necessary Secure the fi...

Page 16: ...al support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed 30 from vertical Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Support straps for offsets returns must be secured to adequate framing Termi...

Page 17: ...90 ft 27 4 m max height 6 ft 1 83 m max unsupported chimney above roof 41 1 4 in 1048 mm Effective Height Figure 5 2 Chimney Requirements Table 5 1 Do NOT connect this fireplace to a chimney flue servicing another appliance Do NOT connect to any air distribution duct or system CAUTION Fire Risk Must maintain 2 in 51 mm air clearance to insulation and other combustible materials WARNING HEIGHT OF C...

Page 18: ...e 5 2 the dimension closest to but not less than 14 1 2 in 368 mm is 14 5 8 in 371 mm using a 30 offset return It is then determined from the table that you would need 33 in 838 mm Dimension B between the offset and return The chimney components that best fit your application are two SL312s Fire Risk Draft will be restricted if offset returns greater than 30 are used WARNING 15 degree 30 degree SL...

Page 19: ...r the pipe during con struction and check to be sure inadvertent loading has not dislodged the chimney section from the fireplace or at any chimney joint Note Inner flue and outer liner sections cannot be disas sembled once locked together Plan ahead to ensure the proper installation height is achieved with the selected chimney components Ceiling firestops must be used at ceiling floor Chase construct...

Page 20: ... the screws provided outer only using the predrilled holes To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters See Figure 5 8 or equivalent 6 or 8 sheet metal screw no longer than 3 4 in 19 mm Attic Insulation Shield Chimney Insulation Ceiling Firestop Tabs 24 in 610 mm 10 1 2 in 267 mm ...

Page 21: ...become plugged by snow or other material Must terminate at least 3 ft 914 mm above the roof and at least 2 ft 610 mm above any portion of the roof within 10 ft 3 05 m Must be located away from trees or other structures Mark the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Drive a nail up through the roof to mark the cent...

Page 22: ...aration allows sparks heat and embers to escape WARNING C Install the Termination Cap For installations utilizing a TR342 Round Telescoping Termination Cap the uppermost chimney section must be below the top of the chase top but not more than 14 1 2 in 368 mm below the top of the chase top Minimum overlap of chimney and termination cap must be 1 1 2 in 38 mm See Figure 6 6 Install the chimney sect...

Page 23: ...e top See Figure 6 7 For installations utilizing a TS345 TS345P Square Termination Cap the uppermost chimney section must not be more than 3 in 76 mm below the chase top See Figure 6 8 For installations utilizing an TCT375 Terra Cotta Cap the last chimney section must be between 7 in 178 mm below the chase top and 2 in 51 mm above See Figure 6 9 For chase installations you can use a TR344 Round Te...

Page 24: ... space Refractory Seal with fireplace mortar or cement 4 in 102 mm Outer Shell of Fireplace Figure 7 1 Gas Line Installation 7 Accessories Asphyxiation Risk Damper must be locked open when gas logs installed Gas fire generates fumes WARNING Fire Risk For use with solid wood fuel or decorative gas appliance only DO NOT install unvented gas logs WARNING Knockouts are provided on both sides of the fire...

Page 25: ...als for the factory available hearth ex tensions see Figure 8 3 and calculate insulation alterna tives as per Table 8 1 and the following formulas Thermal conductivity per inch thickness k k BTU inch foot2 hour F Required thickness Rk Thermal resistance per inch thickness r r foot2 hour F BTU inch Required thickness R rB A B C Figure 8 3 Hearth Extension Dimensions Fire Risk Metal hearth strips MU...

Page 26: ...fer to the manual packed with each set of doors for instal lation instructions 12 in 305 mm min 12 in 305 mm max Top of Fireplace Opening Mantel 1 1 2 in 38 mm max 6 in 152 mm min Header Standoff 9 3 4 in 248 mm 14 3 8 in 365 mm 12 in 305 mm 4 in 102 mm Brick Front Flush Front 12 in 305 mm A B 50 deg 39 deg Figure 8 5 Sidewalls Surrounds Fire Risk Use only non combustible material below standoffs ...

Page 27: ...lation and operation of the fireplace Make certain that installation and operation of the fireplace system is in accordance with these instructions It is extremely important that the fire be supervised when ever the fireplace is in use It is also recommended that an annual inspection be performed on the fireplace system to determine if the flue system needs to be cleaned or as in the case of any applian...

Page 28: ...fitted with tightly sealed doors and windows are relatively air tight In this case an outside air source must be made available to feed combustion air from outside the home An outside air control handle allows you control of the out side air inlet if your fireplace is equipped with this option Use of outside air for combustion is highly recommended to conserve heated air within the structure and to ...

Page 29: ...ater put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Fire Risk Use only factory installed integral grate May cause overfire WARNING Seasoning Seasoned firewood is nothing more than wood that is cut to size split and air dried to a moisture content of around 20 The time it takes to season wood varies from around nine ...

Page 30: ...nders to be burned from the fireplace and the refractory and paint to cure You may notice an industrial odor the first few fires This is consid ered normal Note When first lighting your fireplace it may be neces sary to pre warm the flue to establish a draft This is done by holding a rolled up piece of burning newspaper under the flue damper for a few moments This will help reduce smoke spillage during s...

Page 31: ...ght sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the fireplace is located A Understanding Vent Problems If smoke spillage occurs from a fireplace opening when the door is open and the proper chimney height flue size and configuration requirements for the installation have been met there is either a leakage...

Page 32: ...y checked if it worked previously pre warm chimney shut off exhaust devices open window slightly Obstruction in chimney Down draft from chimney temperature or from negative house pressure Does the kindling wood not ignite Condition amount arrangement of kindling and fuel Use more drier well spaced kindling and fuel Does the kindling ignite but the fuel doesn t Amount of kindling Use more kindling ...

Page 33: ...es Fire too close to front Build fire farther back Do not use exhaust fans during startup and or check for need for balanced air make up system Competition with exhaust devices Diagnostic Questions Possible Causes of Condition Solutions Is the damper closed No Down draft or negative pressure Close the damper at end of burn Yes Negative pressure from exhaust fans and or house stack effect Check for ...

Page 34: ...e 2 screws from the front and back and lift the top off Cap Top Be sure holes in cap top and cap base are aligned European Copper Series Termination Cap CT3 King shown Cap Base Remove 8 screws 9 for King lift top cover Figure 11 1 Chimney Termination Cap Cleaning Fire Risk Disposal of ashes Ashes should be placed in metal container with tight fitting lid Do not place metal container on combustible ...

Page 35: ...s are properly engaged and the chimney is properly secured A chimney fire can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of fire Inspect Maintenance Tasks Screens 1 Assess condition of screen and replace as necessary Screens are required 2 Verify maintenance of proper clearance to combustible household objects Glass Doors 1 Insp...

Page 36: ... 8 in 244 mm 8 5 8 in 219 mm 13 1 2 in 343 mm Gas Knockout Outside Air 9 1 4 in 235 mm 41 1 4 in 1048 mm effective height 7 1 2 in 191 mm 13 1 2 in 343 mm 4 1 4 in 108 mm 9 1 4 in 235 mm 41 3 8 in 1051 mm Gas Knockout Junction Box 3 7 8 in 92 mm C 8 3 4 in 222 mm D 22 3 4 in 578 mm B Model A B C D RHW 415 in 36 42 28 1 4 14 1 8 mm 914 1067 718 359 RHW 485 in 42 48 30 7 8 15 1 2 mm 1067 1219 784 39...

Page 37: ...ips and Traditional Brick Pattern Refractory RHW 485H Fireplace with Integral Grate Hearth Protection Strips and Herringbone Pattern Refractory DM1736 DM1742 Bi Fold Glass Door Clear View Black DM1736B DM1742B Bi Fold Glass Door Clear View Polished Brass DM1736S DM1742S Bi Fold Glass Door Clear View Stainless Steel DP1736 DP1742 Perception Glass Doors Tinted Black DP1736B DP1742B Perception Glass ...

Page 38: ...mney Stabilizer SL315 Chimney Offset Return 15 deg SL330 Chimney Offset Return 30 deg FS338 Ceiling Firestop Straight FS339 Ceiling Firestop 15 deg FS340 Ceiling Firestop 30 deg AS8 SL300 Straight Attic Insulation Shield 24 in 610 mm JB877 Chimney Joint Band CB876 Chimney Bracket RF370 Roof Flashing Flat to 6 12 Pitch RF371 Roof Flashing 6 12 to 12 12 Pitch TR344 Round Termination Cap TR342 Round ...

Page 39: ...n 267 mm JB877 Chimney Joint Band 10 1 2 in 267 mm CB876 Chimney Joint Band 12 in 305 mm 31 in 787 mm 24 5 8 in 625 mm RF371 Roof Flashing 12 in 305 mm 24 5 8 in 625 mm 27 3 8 in 695 mm RF370 Roof Flashing Inside Diameter 8 in 203 mm Outside Diameter 10 1 2 in 267 mm Effective Height 4 3 4 in 121 mm Catalog A B FS338 0 deg 14 1 2 in 368 mm FS339 15 deg 18 3 8 in 467 mm FS340 30 deg 23 in 584 mm ...

Page 40: ...mm 2 in 51 mm 10 7 8 in 276 mm CT35 Chase Top A B C D Decorative Shroud LDS33 LDS46 15 3 4 in 400 mm 34 3 4 in 883 mm 32 1 2 in 826 mm 23 in 584 mm 19 in 483 mm 15 5 8 in 397 mm 13 1 4 in 337 mm 18 in 457 mm 16 1 4 in 413 mm 22 in 559 mm 23 1 8 in 587 mm 20 in 508 mm 9 3 8 in 238 mm 17 in 432 mm 9 1 4 in 235 mm Catalog A B C D in mm in mm in mm in mm LDS33 36 914 36 914 8 1 2 216 11 279 LDS46 48 1...

Page 41: ...ishop CT3 Pawn CT3 Knight CT3 King 21 in 533 mm 46 3 4 in 1187 mm 24 in 610 mm 18 1 4 in 464 mm 40 1 8 in 1019 mm 20 in 508 mm 16 in 406 mm 31 7 8 in 810 mm 18 in 457 mm 21 in 533 mm 24 3 4 in 629 mm 20 5 8 in 524 mm 20 3 4 in 527 mm 35 5 8 in 905 mm 20 in 508 mm ...

Page 42: ...nimum Base Dimensions Inches N A 26 5 X 28 with Radiation Shield 28 X 30 34 X 34 with Radiation Shield 28 X 30 with Radiation Shield or 34 X 34 Minimum Height Inches N A 28 1 4 27 1 2 28 1 4 27 1 2 ROOFED STYLE with 12 X 22 264 sq in opening on each side and 3 in space between the radiation shield and chase top Minimum Base Dimensions Inches N A 27 X 27 with Radiation Shield 27 X 27 with Radiation...

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Page 44: ...Heat Glo RHW 415 RHW 485 33221 Rev K 08 05 44 D Service Parts Exploded Parts Diagram RHW 485 Service Parts RHW 485 Beginning Manufacturing Date N A Ending Manufacturing Date Active ...

Page 45: ...4 Grate 28402 1 Hearth Filler 30332 1 Fix Kit smokeshield extensions 35397 1 Nailing Flange 31190 4 Paint Exterior Touch up 71479 1 Refractory Retainers 11847C 1 5 Traditional Refractory Back 28394 1 6 Traditional Refractory Hearth 30372 1 4 Traditional Refractory Side 28393 2 Herringbone Refractory Back 4010 011 1 Herringbone Refractory Hearth 4010 018 1 Herringbone Refractory Right Side 4010 009...

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Page 47: ...THER INDIRECT DAMAGES 4 During the first six 6 months after installation HHT shall at its option replace or repair the glass doors and any electrical components if operation is faulty This does not include glass panels broken during shipment misuse or careless handling After the first six 6 months HHT will sell to you FOB its factory replacement parts at the current list price but HHT SHALL NOT BE R...

Page 48: ... C A R D This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 64130...

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