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MGD Series Gas Furnace                                                                                        Installation Instructions 

Heat Controller, Inc. Jackson, MI 49203                                              MGD Installation Instructions     8 

CUTTING ROOF JACK OPENING 

 

A proper installation of the roof jack requires that 
openings in roof and ceiling be on the same vertical 
centerline as the furnace flue collar. See FIG. 1 

 

 

Mark the center point on the ceiling and scribe a 4” radius 
(8” diameter) around this mark. If furnace is in place 
during this step, cover the furnace and flue opening to 
prevent debris from entering flue. 
 

INSTALLING ROOF JACK 

 

The roof jack body should be secured to the furnace 
before the roof flashing is secured to the roof. 

 
1.  Insert roof jack body into opening in the roof. 
2.  From above, canter the roof jack body aligning with 

the furnace collar. 

3.  From inside the home, pull down 4-3/16” D flue pipe 

seating the pipe fully and firmly over the furnace flue 
collar. 

4.  Next pull down the 7” D combustion air pipe seating 

it over the mating furnace collar. Rotate the 
combustion air pipe lining up to the screw hole on the 
7” collar. 

5.  Check and make sure the combustion air pipe is fully 

seated. Then drive a # 10 sheet metal screw, attaching 
pipe firmly to furnace collar. 

6.  Install optional ceiling trim ring, 90-TRM-RNG. 
7.  On the roof, caulk liberally under the roof jack 

flashing. 

8.  Drive nails or screws through the flashing onto the 

roof surface about 1 – 11/2” apart. Caulk again to 
ensure a leak tight joint. 

9.  Install roof jack crown and fasten to roof jack body 

with three (3) screws (provided) using pre-punched 
holes. 

 

INSTALLATION IN SNOW REGIONS

 

 

When the combustion air inlet to the roof jack is 
blocked with snow, the furnace will not operate 
properly due to the depleted combustion air supply. 

 
Therefore, if the furnace will be located in regions where 
snow accumulation on the roof exceeds 7” or in H.U.D. 
Snow Load Zones, a roof jack extension – Part5 No. 90-
OUTXT16-AL is recommended. 
 

ROOF JACK ON HI-PITCH ROOF 
 

To install the RJS (3/12) Series Roof Jack on roofs which 
have a slope between 4.5/12 – 6/12, install a Part No. 90-
RJS56 Roof Saddle, FIG. J. The combined assembly of 
the RJS Roof Jack and Roof Saddle will conform to the 
higher roof pitch. If roof pitch is greater than 6/12, field 
fabricate a suitable adapter, or consult with factory. 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for MGD60-E3A

Page 1: ...ructions are intended to assist qualified individuals experienced in the installation of heating equipment Some state and local codes require installation personnel to be licensed Read all instruction...

Page 2: ...Amp Thermostat Circuit 24VAC 60Hz 40VA Filters 1 16 x40 x1 Washable PRODUCT CODE PART NO DESCRIPTION NOTES 90 RJF1729 AL Body Roof Jack Gas FLAT Height 94 1 2 X 106 1 2 90 RJF2551 AL Body Roof Jack Ga...

Page 3: ...18 minimum 24 recommended shall be provided by a closet door or spacing away from a facing wall or partition For installation on combustible flooring except carpeting using manufacturers supplied floo...

Page 4: ...he opening 3 The cross sectional area of the return system when located in the floor or ceiling of the manufactured home leading into the closet is to be not less than that of the opening specified on...

Page 5: ...MGD Series Gas Furnace Installation Instructions Heat Controller Inc Jackson MI 49203 MGD Installation Instructions 5...

Page 6: ...MGD Series Gas Furnace Installation Instructions Heat Controller Inc Jackson MI 49203 MGD Installation Instructions 6...

Page 7: ...MGD Series Gas Furnace Installation Instructions Heat Controller Inc Jackson MI 49203 MGD Installation Instructions 7 SEALED COMBUSTION ROOF JACK REQUIRED...

Page 8: ...he 7 collar 5 Check and make sure the combustion air pipe is fully seated Then drive a 10 sheet metal screw attaching pipe firmly to furnace collar 6 Install optional ceiling trim ring 90 TRM RNG 7 On...

Page 9: ...a strain relief bushing on the left side of the furnace 3 Connect the HOT wire to the black pigtail lead connect the NEUTRAL wire to the WHITE pigtail lead Secure the connections with suitable wire n...

Page 10: ...D TUBING MIN SIZES MODEL TYPE LENGTH PIPE TUBING MGD OF SIZE SIZE GAS FT IN IN OD to 20 3 8 5 8 Natural to 60 1 2 60 to 70 3 4 to 40 3 8 Propane to 70 5 8 to 80 1 2 to 20 5 8 to 50 1 2 Natural to 60 3...

Page 11: ...MGD Series Gas Furnace Installation Instructions Heat Controller Inc Jackson MI 49203 MGD Installation Instructions 11 WIRING DIAGRAM MGD...

Page 12: ...MGD Series Gas Furnace Installation Instructions Heat Controller Inc Jackson MI 49203 MGD Installation Instructions 12 REPLACEMENT PARTS...

Page 13: ...1 Transformer 115V 24V 40VA 12 All R68CA0004 1 Limit Switch Open 140 F Close 110 F 13 All R86GF0054 1 Burner Assembly 14 All R68GF0005 1 Hot Surface Igniter 15 All R76AA0002 2 Filter 16 X 20 X 1 16 A...

Page 14: ...3 MGD Installation Instructions 14 Reference NFPA No 54 ANSI Z 223 1 National Fuel Gas Code Table shows 4 Input Reduction per 1 000 feet elevation For Canadian High Altitude 2 000 4 500 feet reduce ga...

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