Heat Controller GMDA Installation Instructions Manual Download Page 8

8

The 80% gas furnaces are design
certified by CSA for use with natural and
propane gases as follows:

As a Category I furnace, it may be
vented vertically with type B-1 vent
pipe and also may be common
vented as described in these
instructions.

This furnace should be installed in
accordance with the American National
Standard Z223.1 - latest edition booklet
entitled “National Fuel Gas Code”
(NFPA 54) (in Canada, CSA B149.1 and
.2 Installation Codes for gas burning
appliances), and the requirements or
codes of the local utility or other
authority having jurisdiction including
local plumbing or waste water codes.

The National Appliance Energy
Conservation Act (NAECA) of 1987
states that any gas furnace
manufactured after January 1, 1992,
must have a minimum Annual Fuel
Utilization Efficiency (AFUE) of 78%.
The higher the AFUE percentage the
more usable heat energy the consumer
gets for every dollar of fuel purchased.
This is similar to the EPA's minimum gas
mileage requirement for automobiles. It
gives the consumer a relatively easy
way to make direct efficiency
comparisons between different furnace
brands and styles.

A high AFUE value, which translates into
a low operating cost, is not the only
concern that consumers have. They also
want a furnace with a reasonable
installed cost. They want a furnace that
provides them with comfort – their main
concern. And they expect a furnace with
exceptional reliability and longevity.

Gas furnace manufacturers are always
striving to provide consumers with the
best furnace value. The Low Profile
Furnace addresses all those consumer
needs. It gives exceptional efficiency
with a low installation cost. It delivers the
comfort the customer wants along with
the reliability they expect.

The key to all these customer benefits is
the furnace's heat exchanger. The
materials used to construct the furnace
in general and the heat exchanger in
particular make it a rugged, long lasting
unit. The unique heat exchanger design
provides the customer with a furnace
only 34 inches high. This gives the
consumer a unit easily installed in
almost every location that accepts all
customary accessories.

With the introduction of higher efficiency
furnaces, special attention must be paid
to the venting system. Only listed
venting systems may be used as stated
in the installation instructions and the

National Fuel Gas Code, ANSI Z223.1
(NFPA 54), or the Canadian CAN/CGA
B149.1 and B149.2 Installation Codes
for Gas Burning Appliances.

Since

furnace technology and venting
requirements are changing, awareness
of local, state, and federal codes and
industry changes is imperative.

GENERAL INFORMATION

IMPORTANT INFORMATION
ABOUT EFFICIENCY AND
INDOOR AIR QUALITY

Central cooling and heating equipment
is only as efficient as the duct system
that carries the cooled or heated air. To
maintain efficiency, comfort and good
indoor air quality, it is important to have
the proper balance between the air
being supplied to each room and the air
returning to the cooling and heating
equipment.

Proper balance and sealing of the duct
system improves the efficiency of the
heating and air conditioning system
and improves the indoor air quality of
the home by reducing the amount of
airborne pollutants that enter homes
from spaces where the ductwork and /
or equipment is located. The
manufacturer and the U.S.
Environmental Protection Agency’s
Energy Star Program recommend that
central duct systems be checked by a
qualified contractor for proper balance
and sealing.

DUCT LEAKS CAN CREATE AN

UNBALANCED SYSTEM AND DRAW

POLLUTANTS SUCH AS DIRT, DUST,

FUMES AND ODORS INTO THE

HOME CAUSING PROPERTY

DAMAGE. FUMES AND ODORS

FROM TOXIC, VOLATILE OR

FLAMMABLE CHEMICALS, AS WELL

AS AUTOMOBILE EXHAUST AND

CARBON MONOXIDE (CO), CAN BE

DRAWN INTO THE LIVING SPACE

THROUGH LEAKING DUCTS AND

UNBALANCED DUCT SYSTEMS

CAUSING PERSONAL INJURY OR

DEATH (SEE FIGURE 1).
• IF AIR-MOVING EQUIPMENT OR

DUCTWORK IS LOCATED IN

GARAGES OR OFF-GARAGE

STORAGE AREAS - ALL JOINTS,

SEAMS, AND OPENINGS IN THE

EQUIPMENT AND DUCT MUST BE

SEALED TO LIMIT THE MIGRATION

OF TOXIC FUMES AND ODORS

INCLUDING CARBON MONOXIDE

FROM MIGRATING INTO THE

LIVING SPACE.

FIGURE 1

MIGRATION OF DANGEROUS SUBSTANCES, FUMES, AND ODORS INTO LIVING SPACES

NOTE:

Always perform a proper heat

loss calculation before specifying the
furnace size. This ensures that the
furnace is sized to adequately,
economically, heat the building and
provide the correct airflow for your
application.

IMPORTANT:

PROPER APPLICATION,

INSTALLATION AND MAINTENANCE
OF THIS FURNACE IS A MUST IF
CONSUMERS ARE TO RECEIVE THE
FULL BENEFITS FOR WHICH THEY
HAVE PAID.

Additional helpful publications available
from the “National Fire Protection
Association” are: NFPA-90A –

Installation of Air Conditioning and
Ventilating Systems 1985 or latest
edition. NFPA-90B – Warm Air Heating
and Air Conditioning Systems 1984.

These publications are available from:

National Fire Protection Association,

Inc.

Batterymarch Park
Quincy, MA 02269

CSA-INTERNATIONAL
178 Rexdale Blvd.
Etobicoke (Toronto), Ontario
Canada M9W, 1R3

WARNING

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Summary of Contents for GMDA

Page 1: ...e with the manufacturer s recommendations and or local laws rules regulations or customs Upflow Horizontal Models Downflow Models Model Number Input Btu Tons Model Number Input Btu Tons GMUH50 E3A 50...

Page 2: ...el DC microamp A flame signal hot surface ignition units Correct control voltage Measure and set heat anticipator amperage Air conditioning low voltage wires connected to terminals Y C not with wire n...

Page 3: ...ause cancer or birth defects such as fiberglass insulation lead in brass and combustion products from natural gas All new equipment shipped for sale in California will have labels stating that the pro...

Page 4: ...ALLATION ADJUSTMENT AND OPERATION OF THIS UNIT READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION A...

Page 5: ...APPLIANCES SUCH AS WATER HEATERS OR BOILERS ALL JOINTS SEAMS AND OPENINGS IN THE EQUIPMENT AND DUCT MUST ALSO BE SEALED TO PREVENT DEPRESSURIZATION OF THE SPACE AND POSSIBLE MIGRATION OF COMBUSTION BY...

Page 6: ...ATE COMBUSTION AND VENTILATION AIR FOR THE FURNACE FAILURE TO DO SO CAN CREATE HAZARDOUS CONDITIONS RESULTING IN PROPERTY DAMAGE BODILY INJURY OR DEATH FROM SMOKE FIRE OR CARBON MONOXIDE WARNING NEVER...

Page 7: ...ICATION BY PROPERLY APPLYING THE APPROPRIATE INDUSTRY ACCEPTED STANDARD IF LESS THAN MINIMUM STANDARDS ARE APPLIED THE EQUIPMENT USER COULD EXPECT TO EXPERIENCE HIGHER UTILITY BILLS MAJOR COMPONENT FA...

Page 8: ...lation Codes for Gas Burning Appliances Since furnace technology and venting requirements are changing awareness of local state and federal codes and industry changes is imperative GENERAL INFORMATION...

Page 9: ...ONDI TIONS AND ARE NOT COVERED BY THE UNIT WARRANTY IN COMPLIANCE WITH RECOGNIZED CODES IT IS RECOMMENDED THAT AN AUXILIARY DRAIN PAN BE INSTALLED UNDER ALL EVAPORATOR COILS OR UNITS CONTAINING EVAPOR...

Page 10: ...T SIDE FRONT RIGHT SIDE ALTERNATE GAS CONNECTION BOTTOM RETURN AIR AIRFLOW SUPPLY AIR 26 13 16 26 5 8 24 11 32 24 11 32 19 32 9 16 24 7 16 28 1 16 26 5 8 14 3 8 11 1 2 34 1 5 8 DIA 23 15 20 D 7 8 DIA...

Page 11: ...1 32 15 5 8 23 5 8 0 0 0 1 3 6 150 lbs FIGURE 4 DOWNFLOW DIMENSIONS TOP BOTTOM 24 1 2 19 3 4 C A B D LOW VOLTAGE GAS CONNECTION ELECTRIC CONNECTION E S A R A 26 5 8 26 13 16 6 3 16 20 3 8 23 3 8 5 8 5...

Page 12: ...O NOT take return air from bathrooms kitchens furnace rooms garages utility or laundry rooms or cold areas IMPORTANT When using outside air design and adjust the system to maintain a return air temper...

Page 13: ...indoor coil on the supply air side of the furnace Insure that no air can bypass this coil 3 Connect the supply air plenum to the furnace plenum opening DOWNFLOW UNITS THE DOWNFLOW FURNACE DESIGN IS CE...

Page 14: ...uded from warranty coverage The following types of installation may require OUTDOOR AIR for combustion due to chemical exposures Commercial buildings Buildings with indoor pools Furnaces installed in...

Page 15: ...E A confined space any space smaller than shown above as unconfined must have openings into the space which are located in accordance with the requirements set forth in the following subsections A and...

Page 16: ...all equipment in the enclosure Here are typical duct sizes B Method 2 One permanent opening located within 12 inches of the top of the enclosure shall be permitted where the equipment has clearances o...

Page 17: ...the inlet air opening at the furnace must be protected from accidental blockage Install a 90 elbow pointing horizontally at the top of inlet air pipe See Figure 11 maximum of 2 45 or 90 elbows allowed...

Page 18: ...al Fuel Gas Code ANSI Z223 1 and or the Natural Gas Installation Code CSA B149 1 2 for proper installation practices NOTE Follow combustion air instructions as outlined in this manual Single wall vent...

Page 19: ...height above the highest connected equipment draft hood or flue collar 3 Must rise 1 4 per foot away from the furnace on horizontal runs and be supported with straps or hangers so it has no sags or d...

Page 20: ...xhausts so they will operate at maximum speed Do not operate a summer exhaust fan Close fireplace dampers 3 Follow the lighting instructions Place the appliance being inspected into operation Adjust t...

Page 21: ...n gas valve on the furnace Refer to Table 2 for the recommended pipe size for natural gas and Table 3 for LP gas pipe sizes IMPORTANT It is permissible to run flexible gas connector inside the unit to...

Page 22: ...s pressure of 13 w c ELEVATIONS ABOVE 2000 FT REQUIRE THAT THE FURNACE INPUT RATING BE ADJUSTED AND THAT THE SIZE OF THE BURNER ORIFICES BE RE CALCULATED BASED ON ELEVATION AND GAS HEATING VALUE THE B...

Page 23: ...re at the regulator See Table 3 NOTE Depending on the amount of LP vapor and the outdoor ambient temperature the LP storage tank may require supplemental heat to maintain proper pressure levels Ensure...

Page 24: ...t ratings apply For high altitudes elevations 8 000 and over and for any necessary major changes in the gas flow rate the orifice spud must be changed TO CHANGE ORIFICE SPUDS 1 Shut off the manual mai...

Page 25: ...1 CSA Standard C22 1 and local building codes This can be obtained from National Fire Protection Association Batterymarch Park Quincy MA 02269 WARNING WARNING ELECTRICAL WIRING thermostat lead wires...

Page 26: ...NT ONLY BOTTOM RETURNS CAN BE USED NO MORE THAN TWO FURNACES CAN SHARE THE SAME SUPPLY AND RETURN FURNACES MUST HAVE SAME HEATING AND BLOWER CAPACITY TWINNING FURNACES MUST OPERATE OFF THE SAME PHASE...

Page 27: ...per thousand ft 47 LP GAS TABLE 7 NOTE Keep any parts removed during LP conversion procedure stored with the product literature for future use LP Gas is a manufactured gas that has consistent heating...

Page 28: ...must be measured onsite with manifold pressure adjustment to ensure that an actual 10 reduction in input rate is achieved Once this field adjustment has been made the label shown in Figure 19 must be...

Page 29: ...8 48 25 000 24 000 23 000 22 000 21 000 20 000 19 000 18 000 17 000 16 000 All calculations are performed by using the first three columns of information only Before beginning any calculations determi...

Page 30: ...h es close the spark igniter energizes The induced draft blower operates for the complete heating cycle 4 After the spark igniter energizes the gas valve opens for a 8 second trial for ignition 5 The...

Page 31: ...CAL SHOCK RESULTING IN SEVERE PERSONAL INJURY OR DEATH The blower motor is wired for blower speeds required for normal operation as shown If additional blower speed taps are available speeds may be ch...

Page 32: ...to the approved temperature rise range listed on the furnace name plate See Figure 22 If the measured temperature rise is above the approved range either the air flow is too low or the manifold press...

Page 33: ...1 02 2 05 3 07 4 10 5 12 6 15 7 17 CFM L s AIR DELIVERY EXTERNAL STATIC PRESSURE INCHES kPa WATER COLUMN Note Recommended blower speeds are in bold BLOWER PERFORMANCE DATA DOWNFLOW MODELS 50K 11 x 6...

Page 34: ...ch will shut the furnace down Switches for the upflow horizontal models furnaces are located on either side of the burner cover plate and just above the burners on the blower divider panel The downflo...

Page 35: ...TE These models are not factory equipped with filters or filter rods Filters must be field installed IMPORTANT Do not operate the system for extended periods without filters A portion of the dust entr...

Page 36: ...AE 60520 01 FILTER SUPPORT ANGLE SEE ANGLE DETAIL AE 61883 01 FILTER ROD SUPPORT ANGLE AE 60520 01 FILTER SUPPORT ANGLE AE 61883 01 CUT OUT AND DRILL DETAIL FILTER AND ROD ASSEMBLY ROD FILTER SUPPORT...

Page 37: ...T EXCHANGER CAN CAUSE TOXIC FUMES TO ENTER THE HOME RESULTING IN CARBON MONOXIDE POISONING OR DEATH THE VENT PIPE OR HEAT EXCHANGER MUST BE REPLACED IF THEY LEAK IMPORTANT It is recommended that at th...

Page 38: ...limit open during ignition trial If yes go to D Check line voltage between HEAT and NEUTRAL on IFC Check wires connections and continuity between IFC and IBM Check IBM capacitor Check IBM CHECK groun...

Page 39: ...FIGURE 28 FOR MODELS WITH UT ELECTRONIC CONTROLS 1027 200 INTEGRATED FURNACE CONTROL AND DIRECT SPARK IGNITION 39...

Page 40: ...40 CM 0810...

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