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Heat & Glo ST-HVBILP-AUB, Owner'S Manual

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Heat & Glo ST-HVBILP-AUB Owner'S Manual Download Page 22

22

Heat & Glo  •  ST-HVBI-AUB  •  2082-980 Rev. B  •  3/11

Figure 32

1.5  IGNITION SYSTEM WIRING

•  This gas heater is equipped with an electronic ignition 

system which operates on a 6 volt system.

•  This appliance requires 220-240 VAC to be wired 

to the factory installed junction box. Check factory 
installed power cord for damage before using.

CAUTION

Label all wires prior to disconnection when servicing con-
trols. Wiring errors can cause improper and dangerous 
operation. Verify proper operation after servicing.

Shock hazard.

•  Replace damaged wire with type 105º C 

rated wire.

•  Wire must have high temperature 

insulation.

WARNING

GREEN

(MAIN)

ORANGE

(PILOT)

8K1 WIRE
HARNESS

GROUND

CONTROL MODULE

DC REGULATOR

OPTIONAL ON/OFF

WALL SWITCH

RED

BLACK

WHITE

ORANGE

BATTERY PACK

6V DC (C X 4)

BROWN

TO OPTIONAL

COMPONENTS

TO JUNCTION

BOX 230 VAC

AUX300CE MODULE 

240V FAN 

FAN

AUX 1

AUX 2

S

I

GROUND
TO CHASSIS

TO AUX300CE

IGNITOR

FLAME
SENSE 

6V DC SUPPLY

Î

Summary of Contents for ST-HVBILP-AUB

Page 1: ...arrier to prevent direct contact with the fixed glass panel DO NOT operate the appliance with the barrier removed Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one HOT SURFACES Glass and other surfaces are hot during operation AND cool down Hot glass will cause burns DO NOT touch glass until it is cooled NEVER allow children to ...

Page 2: ...rt to your dealer any parts dam aged in shipment specifically check glass condition The gas logs and flue system components are in separate packages Read all instructions before starting installation and follow these instructions PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING THIS APPLIANCE carefully during installation to ensure maximum benefit and safety Failure to follow them will void you...

Page 3: ...24 1 8 Log Placement 25 1 9 Installer Testing 28 2 0 OPERATING INSTRUCTIONS 28 2 1 Operation Cautions 29 2 2 Safety and Lighting Information 29 2 3 Control Module Operation 31 2 4 Remote Control Operation 32 3 0 SERVICING AND MAINTENANCE 38 3 1 Removal of Covers for Servicing 39 3 2 Removal of Components for Service 39 3 3 Parts Replacement 39 3 4 Adjustments and Replacement Parts 39 3 5 Maintenan...

Page 4: ...heater is to be installed on carpeting or tile or on any combustible material other than wood flooring the heater should be installed on a metal or wood panel that extends the full width and depth of the heater 32 1 2 in 816mm 36 3 16 in 919 3mm 2 1 4 in 58mm 4 3 4 in 121mm 4 1 2 114mm 4 1 16 102mm 34 3 4 in 882mm 4 1 2 114mm 2 9 16 64mm 24 in 610m 9 11 16 245mm 17 15 16 456mm 42 1067mm ELECTRICAL...

Page 5: ... The distance from the unit to combustible construction is to be measured from the unit outer wrap surface to the combustible construction NOT from the screw heads that secure the unit together mm inches Glass Sides or Ends 914 36 Floor 0 0 Rear Flue 13 1 2 Metal Sides or Ends 13 1 2 Top 64 2 1 2 Ceiling 787 31 mm Inches Vertical Sections 25 1 Horizontal Sections Top 75 3 Bottom 25 1 Sides 25 1 At...

Page 6: ...51 mm x 102 mm 2 in x 4 in lumber or heavier 1 2 Framing the Heater Framing can be built before or after the heater is set in place Framing should be positioned to accommo date wall coverings and heater facing material The diagram below shows framing reference dimensions CAUTION MEASURE HEATER DIMENSIONS AND VERIFY FRAMING METHODS AND WALL COVER ING DETAILS BEFORE FRAMING CONSTRUC TION BEGINS WARN...

Page 7: ...eter or fuse box P 500 f From a drain or soil pipe 150 g Horizontally from any building structure unless appliance approved for closer installation or obstruction facing a terminal 500 h From any other flue terminal cowl or combustion air intake 500 j Horizontally from an openable window door non mechanical air inlet or any other opening into a building with the exception ofsub floor ventilation A...

Page 8: ...NT Figure 5 DVP Series Direct Flue Component Specifications 127 mm 5 in inner pipe 203 mm 8 in outer pipe DVP90ST 320 mm 286 mm 185 mm 32 mm 18 mm 218 mm DVP36 DVP48 1219 mm 610 mm 914 mm 102 mm 152 mm DVP4 DVP6 305 mm DVP12 51 mm MIN DVP12A 310 mm MAX DVP24 251 mm 45 261 mm DVP45 362 mm º ...

Page 9: ...nstallers Guide The flame and ember appearance may vary based on the type of fuel burned and the flueing configuration used Identifying Flue Components The flue systems installed on this gas heater may include one two or three 90 elbow assemblies The relationships of vertical rise to horizontal run in flue configurations using 90 elbows MUST BE strictly adhered to The rise to run relationships are...

Page 10: ...10 Heat Glo ST HVBI AUB 2082 980 Rev B 3 11 Figure 7 STRAIGHT OUT HORIZONTAL FLUEING H Max Run 610 mm 24 in Figure 8 V TERMINATION CAP H STRAIGHT UP VERTICAL FLUEING V FT 12 2 M MAX 40 ft ...

Page 11: ... ELBOW V FT H FT 1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 83 m 4 MIN 1 22 m 8 MAX 2 4 m 5 MIN 1 5 m 10 MAX 3 0 m 6 MIN 1 83 m 12 MAX 3 6 m V H 40 MAX 12 2 m NATURAL GAS FLUEING WITH ONE 90 ELBOW V FT H FT 1 MIN 305 mm 3 MAX 914 mm 2 MIN 610 mm 6 MAX 1 83 m 3 MIN 914 mm 9 MAX 2 7 m 4 MIN 1 22 m 12 MAX 3 6 m 5 MIN 1 5 m 15 MAX 4 5 m V H 40 MAX 12 2 m PROPANE FLUEING W...

Page 12: ...1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 83 m 4 MIN 1 22 m 8 MAX 2 4 m 5 MIN 1 5 m 10 MAX 3 0 m V H H1 40 MAX 12 2 m H H1 10 MAX 3 0 m NATURAL GAS FLUEING WITH TWO 90 ELBOWS V V1 FT H FT 1 MIN 305 mm 3 MAX 914 mm 2 MIN 610 mm 6 MAX 1 83 m 3 MIN 914 mm 9 MAX 2 7 m 4 MIN 1 22 m 12 MAX 3 6 m 5 MIN 1 5 m 15 MAX 4 5 m V V1 H 40 MAX 12 2 m PROPANE FLUEING WITH TWO 90 ELBO...

Page 13: ...1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 83 m 4 MIN 1 22 m 8 MAX 2 4 m 5 MIN 1 5 m 10 MAX 3 0 m V H H1 40 MAX 12 2 m H H1 10 MAX 3 0 m NATURAL GAS FLUEING WITH TWO 90 ELBOWS V FT H H1 FT 1 MIN 305 mm 3 MAX 914 mm 2 MIN 610 mm 6 MAX 1 83 m 3 MIN 914 mm 9 MAX 2 7 m 4 MIN 1 22 m 12 MAX 3 6 m 5 MIN 1 5 m 15 MAX 4 5 m V H H1 40 MAX 12 2 m H H1 15 MAX 4 5 m PROPANE FLUEIN...

Page 14: ... MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 83 m 4 MIN 1 22 m 8 MAX 2 4 m V V1 H H1 H2 36 MAX 10 9 m H H1 H2 8 MAX 2 4 m NATURAL GAS FLUEING WITH THREE 90 ELBOWS V V1 FT H H1 FT 1 MIN 305 mm 3 MAX 914 mm 2 MIN 610 mm 6 MAX 1 83 m 3 MIN 914 mm 9 MAX 2 7 m 4 MIN 1 22 m 12 MAX 3 6 m 5 MIN 1 5 m 15 MAX 4 5 m V V1 H H1 36 MAX 10 9 m H H1 15 MAX 4 5 m PROPANE FLUEING WITH THREE 90 ELBOWS ...

Page 15: ...H H1 FT 1 MIN 305 mm 2 MAX 610 mm 2 MIN 610 mm 4 MAX 1 22 m 3 MIN 914 mm 6 MAX 1 83 m 4 MIN 1 22 m 8 MAX 2 4 m 5 MIN 1 5 m 10 MAX 3 0 m V V1 H H1 36 MAX 10 9 m H H1 10 MAX 3 0 m NATURAL GAS FLUEING WITH THREE 90 ELBOWS V V1 FT H H1 FT 1 MIN 305 mm 3 MAX 914 mm 2 MIN 610 mm 6 MAX 1 83 m 3 MIN 914 mm 9 MAX 2 7 m 4 MIN 1 22 m 12 MAX 3 6 m V V1 H H1 36 MAX 10 9 m H H1 12 MAX 3 6 m PROPANE FLUEING WITH...

Page 16: ...ure 17 Position the elbow in the horizontal or the vertical position Snap in place with the starting collar Replace the elbow cover plate aligning it with the elbow and secure in place with the 8 screws Place the rope ring around the first section of pipe and slide it up against the cover plate Figure 16 ELBOW COVER PLATE Figure 17 HEAT SHIELD ARROWS ELBOW ELBOW SEAM TOP VIEW FRONT VIEW NOTE The r...

Page 17: ... aligned to prevent unintentional disconnection CORRECT INCORRECT For elbows that are changing the flue direction two screws minimum should be put in the outer flue at the joint to prevent the elbow from rotating A B Once both inner and outer flues are started press section A onto section B firmly until all lances have snapped into place Check to make sure they have snapped together see Figure 20 ...

Page 18: ...254 mm X 305 mm hole through the wall Figure 22 254 mm x 305 mm Hole and Flue Pipe D Install Support Brackets Refer to Cinch Pipe and Termination Cap installation Instructions E Install Firestops For Horizontal Runs Firestops are REQUIRED on both sides of a combustible wall through which the flue passes Position the firestops on both sides of the hole previously cut and secure the firestops with n...

Page 19: ...ll overlap to match the wall thickness depth If the wall thickness does not allow the required 1 1 2 inch heat shield overlap an extended heat shield must be used The extended heat shield will need to be cut to the thickness of the wall and be attached to the wall shield Thesmalllegintheshieldrestsontopofthefluetoprop erly space it from the pipe section see Figure 27 If the area above the ceiling ...

Page 20: ...e a high temperature sealant gasket to seal be tween the pipe and exterior firestop WARNING THE TERMINATION CAP MUST BE POSITIONED SO THAT THE ARROW IS POINTING UP To seal the roof hole and to divert rain and snow from the flue system Attach a flashing to the roof using nails and use a non hardening flexible joint sealant around the edges of the flashing base where it meets the roof Attach a storm...

Page 21: ...3 33 7 500 33 7 36 9 610 36 9 39 8 760 39 8 42 5 990 42 5 45 0 1220 45 0 49 4 1520 49 4 53 1 1830 53 1 56 3 2130 56 3 59 0 2290 59 0 60 3 2440 910 mm minimum in snow regions Figure 31 1 4 CONNECTING THE GAS SUPPLY The gas is introduced to the appliance on the left hand side see Figure 31 After the gas pipe installation is complete check carefully all gas connections for leaks with a soap solution ...

Page 22: ...connection when servicing con trols Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Shock hazard Replace damaged wire with type 105º C rated wire Wire must have high temperature insulation WARNING GREEN MAIN ORANGE PILOT 8K1 WIRE HARNESS GROUND CONTROL MODULE DC REGULATOR OPTIONAL ON OFF WALL SWITCH RED BLACK WHITE ORANGE BATTERY PACK 6V DC C X 4 BR...

Page 23: ...anently enclosing the heater The access hole for connecting the service wires is found on the lower exterior side of the appliance See Figure 31 Figure 33 shows the fan switches and fan wiring diagram NOTE If the supply cord is damaged it must be replaced by the manufacturer an authorized service agent or a similarly qualified person in order to avoid a hazard BLUE BROWN GREEN YELLOW BROWN GREEN Y...

Page 24: ...des are sealed a 150º C minimum sealant material must be used These joints are not required to be sealed Only non combustible material using 150º C minimum adhesive if needed can be applied as facing to the heater surround see Figure 36 Figure 36 CEILING INSIDE EDGE OF DRESS GUARD OPENING DRESS GUARD 279 304 330 355 380 406 431 457 482 507 533 1010 51 76 102 127 305 279 254 229 203 152 178 NOTE AL...

Page 25: ...to lighting the unit Be certain the gas logs are properly positioned Logs 4 and 5 are the same log See Service Parts pages for individual assembly photos LOG 1 SRV2068 700 Place log 1 behind grate tabs on the second and third grate bars on the left rear corner Position so that the bottom grooves fit over bars and the log is snug against the grate tabs LOG 2 SRV2068 701 Locate log 2 in left front c...

Page 26: ...ate tabs on bars three and five 3 LOG 4 SRV2068 703 Place log 4 in the right rear corner of the log grate using bottom grooves for placement Align log 4 by using the grate corner and rear cross bar as stops LOG 5 SRV2068 703 Place log 5 on top of flat spot on log 1 and against the inside of log 2 Be careful not to reposition log 2 when placing this log 4 5 3 4 5 ...

Page 27: ...27 Heat Glo ST HVBI AUB 2082 980 Rev B 3 11 LOG 6 SRV582 705 Position log 6 on top of the groove in log 3 with the forked end resting on the grate assembly as shown 6 6 ...

Page 28: ...TING INSTRUCTIONS This appliance is a balanced flue heater and is de signed to operate with all combustion air being si phoned from the outside of the building and all exhaust gases expelled to the outside of the building Table 1 Natural Gas Propane Gas Inlet Pressure 1 13 kPa 2 75 kPa Outlet Pressure 80 kPa 2 40 kPa Max Gas Consumption 44 0 mJ h 42 5 mJ h Burner Injector 30 49 The control system ...

Page 29: ...te clothing or other flammable materials Keep clothing furniture draperies and other flammable materials away The dress guard is fitted to this appliance to reduce the risk of fire or injury from burns and no part of it should be permanently removed For protection of young children or the infirm a secondary guard is required The dress guard must be in place and sealed and the fixed mesh trim assem...

Page 30: ...o light any appliance DO NOT touch any electric switch do not use any phone in your building DO NOT CONNECT LINE VOLT AGE 110 120 VAC OR 220 240 VAC TO THE CONTROL VALVE Improper installation adjustment al teration service or maintenance can cause injury or property damage Re fer to the owner s information manual provided with this appliance This appliance needs fresh air for safe operation and mu...

Page 31: ...ogrammed to the control module Note that the control module will always ignite the fireplace on HI and remain so for the initial 10 seconds of operation If the HI LO is switched to the LO position the flame output will automatically drop to the lowest setting after the flame has been established for 10 sec After this 10 second period the flame can be adjusted from HI to LO with the switch 4 The co...

Page 32: ...his remote control is tested and safe when installed in accor dance with this installation manual Do not install any components that may be damaged Do not modify disassemble or substitute any of the components included with this kit Installation of this unit must be done by a qualified service technician Placement of this remote control may affect perfor mance An assessment of the space should be ...

Page 33: ...he indicators on the room temperature and set temperature portion Note This equipment has been tested and found to comply with the limits for a Class B digital de vice pursuant to Part 15 of the FCC Rules and EN298 for multi functional control These limits are designed to provide reasonable protection against harmful interference in a residential in stallation This equipment generates uses and can...

Page 34: ...ll beep once 5 seconds later when ready See Figure 46 Using a small item such as a paper clip press and release the LEARN button located near the ON OFF REMOTE switch See Figure 46 Control module will beep once and LED will blink green for 10 seconds While the LED is blinking press the POWER button on the remote control A double beep will come out of the control module to indicate that it has been...

Page 35: ... not be displayed when the remote status is OFF Use the SELECT button to select the current feature Use the UP and DOWN arrows to toggle through the menu functions and value selec tions in the submenus Idle When Remote is in ON Mode The remote control will go into an idle mode if no but tons are pressed within 5 seconds Press any button to resume full functionality In idle mode only active func ti...

Page 36: ...member the previous FLAME HEIGHT setting and will automatically adjust after 10 seconds Adjusting Fan Speed Press the MENU button to activate the menu Using the UP and DOWN arrows highlight the FAN icon and press SELECT Use the UP and DOWN arrows to adjust the FAN SPEED then press SELECT The FAN SPEED can be adjusted to 3 different settings HIGH MEDIUM LOW NOTICE The fan has a timer built into the...

Page 37: ...e the child lock feature NOTICE No functions will be usable until child lock feature is disabled Power Outage If fireplace battery backup system IS installed at time of power outage fireplace operation will not be interrupted If fireplace battery backup system IS NOT installed at time of power outage fireplace will shut off To resume fireplace operation install battery backup NOTICE Battery polari...

Page 38: ...e the logs exposing the burner and pilot assembly Clean all foreign materials from top of burner Check to make sure that the burner orifice is clean 9 Visually inspect the pilot periodically Brush or blow away any dust or linen accumulations If the pilot orifice is plugged disassembly may be required to remove any foreign materials from the orifice or tubing When the appliance is put back in servi...

Page 39: ...nly be done by a qualified service person A wiring diagram for the appliance is shown in SECTION 2 0 OPERATING INSTRUCTIONS Areplacement part table is shown in SECTION 4 0 of this manual CAUTION ALL SCREWS WHICH WERE RE MOVED MUST BE REPLACED Figure 50 PILOT BRACKET RETAINING SCREWS 3 2 REMOVAL OF COMPONENTS FOR SERVICE A Burner Remove the logs and grate Remove the cover plates at the ends of the ...

Page 40: ... 1 Inspect for paint condition warpage corrosion or perforation Sand and repaint as necessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if neces sary 3 Replace ember materials with new dime size and s...

Page 41: ... pressure reading is within acceptable limits B Ignitor gap is too large Verify gap of igniter to right side of pilot hood The gap should be approximately 17 in or 1 8 in 3 mm C Module is not grounded Verify module is securely grounded to metal chassis of appliance D Pilot valve solenoid Verify that 1 5 to 1 8 VDC is supplied to pilot solenoid from module If below 1 5 volts replace module If 1 5 v...

Page 42: ...s manual may be ordered from an authorized dealer ITEM DESCRIPTION COMMENTS PART NUMBER Log Set Assembly LOGS ST CE 1 Log 1 SRV2068 700 2 Log 2 SRV2068 701 3 Log 3 SRV2068 702 4 Log 4 SRV2068 703 5 Log 5 SRV2068 703 6 Log 6 SRV582 705 7 Insulation Board 2005 272 8 Grate 2068 020 9 Side Refractory SRV2005 730 10 Lower Door 2082 042 11 Dress Guard 2068 040 12 Glass Door Assembly GLA 6TRXI 13 Burner ...

Page 43: ... Bracket 2082 118 14 2 Pilot Assembly N 24 2198 014 Pilot Assembly P 24 2198 015 14 3 Burner Support 2082 112 14 4 Flexible Gas Connector 530 302A 14 5 Orifice N 30C 582 830 Orifice P 49C 582 849 14 6 Burner Leg 2082 113 14 7 Wire Harness 2166 304 14 8 Jumper Wire 2187 198 14 9 Battery Pack 4067 223 14 10 Transformer 2166 305 14 11 Jumper to Fan 2166 375 14 12 Aux 300 CE 2166 340 14 13 Module Gray...

Page 44: ...horized dealer ITEM DESCRIPTION COMMENTS PART NUMBER Blower Assembly 240V 100 505A Fiber Glass Rope 060 505 Glass Latch Assembly Pkg of 2 33858 2 Heat Shield control Module 2078 121 Junction Box 2222 374 Lava Rock 2005 790 Mineral Wool 050 721 RC300 AU Remote REM300 HNG AU Touch Up Paint TUP GBK 12 Conversion Kits Propane to Natural P2N STHVBI AUB Natural to Propane N2P STHVBI AUB Pilot Orifice N ...

Page 45: ...urchase In the case of new home construction warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent authorized HHT dealer distributor whichever occurs earlier The warranty shall commence no later than 24 months following the date of product shipment from HHT regardless of the installation or occupancy date The warranty ...

Page 46: ...ng Changes in surface finishes as a result of normal use As a heating appliance some changes in color of interior and exterior surface finishes may occur This is not a flaw and is not covered under warranty Damage to printed plated or enameled surfaces caused by fingerprints accidents misuse scratches melted items or other external sources and residues left on the plated surfaces from the use of a...

Page 47: ... Perth 6000 08 9228 2600 Sydney Jetmaster 10 Martin Avenue Arncliff 2205 02 9597 7222 This product may be covered by one or more of the following patents United States 5328356 5601073 5613487 5647340 5890485 5941237 5947112 5996575 6006743 6019099 6053165 6145502 6170481 6374822 6484712 6601579 6769426 6863064 7077122 7098269 7258116 7470729 or other U S and foreign patents pending 2000 945 ...

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