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Heat & Glo SL-550TV-D, Owner'S Manual

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Heat & Glo SL-550TV-D Owner'S Manual Download Page 6

Heat & Glo  •  SL-550 / 750 / 950TV-D  •  2053-985 Rev. H  •  9/06

6

A.   Design and Installation Considerations

Heat & Glo B-type vent gas appliances are designed to 
operate with all exhaust gases expelled to the outside of 
the building, and combustion air pulled from the room.

Getting Started

2

When planning an appliance installation, it’s necessary to 
determine the following information before installing:

•

 

Where the appliance is to be installed. 

See Sections 3 

and 4.

•

 

The vent system confi guration to be used. 

See Sections 

5 and 6.

•

 

Gas supply piping. 

See Sections 7 and 9.

•

 

Electrical wiring. 

See Sections 7 and 10.

•

 

Framing and fi nishing details. 

See Sections 3, 6 and 11.

•

 

Whether optional accessories—devices such as a fan, wall 
switch, or remote control—are desired. 

See Section 10.

Check building codes prior to installation.

•  Installation MUST comply with local, regional, state and 

national codes and regulations.

•  Consult local building, fi re offi cials or authorities having 

jurisdiction about restrictions, installation inspection, and 
permits.

CAUTION

Fire Risk
Explosion Risk
Keep appliance dry. 
•  Water may damage controls.
•  Mold or rust may cause odors.

WARNING

Summary of Contents for SL-550TV-D

Page 1: ...me room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or removed Keep clothing furniture draperies and other combustibles away Installation and service of this appliance should be performed by qualified personnel Hearth Home Technologies suggests NFI certified or factory trained professionals or technicians supervised by an NFI ...

Page 2: ...st be be installed installed in in accordance accordance with with local local codes codes if if any any if if not not follow follow ANSI ANSI Z223 1 Z223 1 in in the the USA USA or or CAN CGA CAN CGA B149 B149 installation installation codes codes Installer Installer l appareil l appareil selon selon les les codes codes ou ou reglements reglements locaux locaux ou ou en en l absence l absence de ...

Page 3: ...t Pipe A Assembly of Vent Sections 18 B Attaching Vent to Firebox 18 C Securing Vent Sections 18 Section 9 Gas Information A Fuel Conversions 19 B Gas Pressures 19 C Gas Connection 19 Section 10 Electrical Information A Recommendation for Wire 21 B Connecting to the Appliance 21 C Intellifire Ignition System Wiring 21 D Standing Pilot Ignition System Wiring 22 E Junction Box Installation 23 F Wall...

Page 4: ...s a decorative appliance It should not be factored as primary heat in residential heating calculations Listing and Code Approvals C BTU Specifications 1 MODELS SL 550TV D SL 750TV D SL 950TV D LABORATORY Underwriters Laboratories Inc UL TYPE B Vent Decorative STANDARD ANSI Z21 50 2002 CGA2 2 Model s U S 0 2000 ft or Canada 2000 4500 ft Maximum Input BTU h Minimum Input BTU h Orifice Size DMS SL 55...

Page 5: ... feet in Canada check with local authorities Do NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water E Non Combustible Materials Specification Material which will not ignite and burn Such materials are those consisting entirely of ...

Page 6: ...m configuration to be used See Sections 5 and 6 Gas supply piping See Sections 7 and 9 Electrical wiring See Sections 7 and 10 Framing and finishing details See Sections 3 6 and 11 Whether optional accessories devices such as a fan wall switch or remote control are desired See Section 10 Check building codes prior to installation Installation MUST comply with local regional state and national code...

Page 7: ...combustion appliances and exhaust equipment Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the fireplace Avoid installing the fireplace near doors walkways or small isolated spaces Recessed lighting should be of sealed can design attic hatches weather stripped or sealed and attic mounted ductwork and air handler joints and seams taped or sealed Baseme...

Page 8: ...ackaged separately and must be field installed Report to your dealer any parts damaged in shipment particularly the condition of the glass Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance or vent system component Modification of the appliance or vent system Installation other than as ins...

Page 9: ... appliance it is important to consider the required clearances to walls see Figure 3 1 Figure 3 1 Appliance Locations Model A B C D E F SL 550TV D Inches 41 1 2 37 58 3 4 16 1 4 1 2 Millimeters 1054 940 1492 413 13 SL 750TV D Inches 45 42 63 3 4 16 1 4 1 2 Millimeters 1143 1067 1619 413 13 SL 950TV D Inches 50 49 70 3 4 16 1 4 1 2 Millimeters 1270 1245 1792 413 13 A A B E B ALCOVE INSTALLATION TOP...

Page 10: ...Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any manner Walls ceiling base plate and cantilever floor of the chase should be insulated Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally in regi...

Page 11: ... 950TV D 2053 985 Rev H 9 06 D Mantel Projections Figure 3 3 Clearances to Mantels or other Combustibles above Appliance 1 2 INCH 13mm 12 INCHES 305mm TOP FRONT EDGE OF FIREPLACE 12 INCHES 305mm NON COMBUSTIBLE MATERIAL ONLY ...

Page 12: ...1 12 to 12 12 4 0 Over 12 12 to 14 12 5 0 Over 14 12 to 16 12 6 0 Over 16 12 to 18 12 7 0 Over 18 12 to 20 12 7 5 Over 20 12 to 21 12 8 0 Figure 4 1 Minimum Height from Roof to Lowest Discharge Opening Termination Locations 4 Figure 4 2 Multiple Vertical Termination Figure 4 1 specifies minimum vent heights for various pitched roofs 3 foot minimum in snow regions GAS OR WOOD TERMINATION 8 FEET MIN...

Page 13: ...um Number of Elbows Two 900 or Four 450 These models require the following size B vent double wall or single wall rigid or flex vent pipe Fire Risk Asphyxiation Risk This appliance requires the specified pipe for operation Incorrect pipe may cause spillage condensation and overheating METAL PLUMBERS STRAP MAXIMUM HORIZONTAL RUN IS 50 OF VERTICAL HORIZONTAL RUN CANNOT BE MORE THAN 15 FT VENT SUPPOR...

Page 14: ...ances around venting and firestop systems Install firestops as specified Failure to keep insulation or other material away from vent pipe may cause fire Figure 5 3 45 DEGREES ELBOW 90 DEGREES ELBOW OFFSETS EXCEEDING 45 DEGREES ADAPT HORIZONTAL LIMITATIONS MAXIMUM HORIZONTAL 15 FEET MINIMUM VERTICAL 9 FEET Note Maximum horizontal distance is 50 vertical vent height WARNING ...

Page 15: ... materials away from vent pipe may cause fire Figure 6 1 Pipe Clearances CLEARANCE AROUND VERTICAL SECTIONS TOP CLEARANCE SIDE AND BOTTOM CLEARANCE Follow vent pipe manufacturer s instructions for all clear ances around pipe C Vertical Penetration Framing Use B vent manufacturer s firestops to provide adequate clearances Fire Hazard Keep loose materials or blown insulation from touching the vent p...

Page 16: ...ard cover plate or knockout from side of appliance Open air kit damper slightly Locate door hinge toward back of appliance see Figure 7 1 Attach damper assembly to appliance using screws provided see Figure 7 2 Insert narrow end of handle through tab and into upper slot of door Check handle operation Pull handle out to open and in to close Figure 7 2 Outside Air Kit Installation Figure 7 1 Damper ...

Page 17: ... back Shim the appliance as necessary It is acceptable to use wood shims Bend out nailing tabs on each side Keep nailing tabs flush with the framing Secure the appliance to the framing by using nails or screws through the nailing tabs Figure 7 3 Proper Positioning Leveling and Securing of a Appliance Fire Risk Prevent contact with sagging loose insulation Do NOT install against combustible materia...

Page 18: ... one inch long and must not penetrate inner lining Pipe may separate if not properly joined B Attaching Vent to Firebox Attach the first B Vent component to the flue outlet collar using 3 self tapping screws See Figure 8 1 Figure 8 1 Fire Risk Explosion Risk Combustion Fume Risk Use vent run supports per vent manufacturer s installation instructions Connect vent sections per vent manufacturer s in...

Page 19: ...may cause overfire condition Low pressure may cause explosion Verifyminimumpressureswhenotherhousehold gas appliances are operating Install regulator upstream of valve if line pressure is greater than 1 2 psig Gas Information 9 NOTE Gas line may be run from either side of the appliance provided the hole in the outer wrap does NOT exceed 2 1 2 inches in diameter and does not penetrate the firebox N...

Page 20: ...If the heating value of the gas has been reduced these rules do not apply To identify the proper orifice size check with the local gas utility If installing this appliance at an elevation above 4500 feet in Canada check with local authorities Ensure that gas line does not come in contact with outer wrap of appliance Follow local codes Incoming gas line should be piped into the valve com partment a...

Page 21: ...tion box be installed at this time to avoid reconstruction The battery pack requires two D cell batteries not included B Connecting to the Appliance Wire 110V to electrical junction box Do NOT wire 110V to valve Do NOT wire 110V to wall switch Incorrect wiring will damage millivolt valves Incorrect wiring will override IPI safety lockout and may cause explosion CAUTION Battery polarity must be cor...

Page 22: ...REEN ORG WHITE INTERMITTENT PILOT IGNITOR VALVE TRANSFORMER 3V GROUND TO FIREPLACE CHASSIS BLACK B R O W N IGNITION MODULE 3 VAC INTERMITTENT PILOT IGNITOR THERMOSTAT WIRE ASSEMBLY GROUND TO FIREPLACE CHASSIS TRANSFORMER 3 VAC ORG TEMP SENSOR BATTERY PACK ORG GREEN VALVE B R O W N ORG WHITE TEMP SENSOR BATTERY PACK RED BLACK PLUG IN PLUG IN JUMPER WIRE TO BROWN REMOTE RECEIVER S I THERMOCOUPLE WHI...

Page 23: ...t to the top fan switch connector 1 4 inch male as shown NOTE Do NOT wire 110VAC to wall switch Red Red Black Black Green Green White White Red Black Green White SWITCH BOX JUNCTION BOX POWER SUPPLY WIRES SWITCH MINIMUM 14 3 AWG WITH GROUND E Junction Box Installation If the box is being wired from the OUTSIDE of the appliance Remove the cover plate located on the outer shell right side see Figure...

Page 24: ...eration of louvers or doors Access for service Fire Risk Finish all edges and fronts to clearances and specifications listed in manual Figure 11 1 Clearances to Mantels or other Combustibles above Appliance 1 2 INCH 13mm 12 INCHES 305mm TOP FRONT EDGE OF FIREPLACE 12 INCHES 305mm NON COMBUSTIBLE MATERIAL ONLY SIDE SEAL JOINT 1 2 INCH 13mm 1 2 INCH 13mm FINISH WALL MATERIAL MAY BE COMBUSTIBLE TOP A...

Page 25: ...directly over burner ports Replace ember material annually Improperly placed embers interferes with proper burner operation Placing the Ember Material Ember material is shipped with this gas appliance To place the ember material When placing Glowing Embers onto the burner care should be taken so that the ports are not covered Place the dime size ember pieces about 1 2 inch apart near port holes in...

Page 26: ...lly remove the logs from the packaging CAUTION Logs are fragile LOG 1 SRV2044 700 Place log 1 onto the grate bars so that the notches in the bottom of the log fit onto the grate bars Slide the log to the front tab for NG slide to the rear tab for LP 1 TABS 1 LOG 2 SRV550 717 Place log 2 on the right two grate bars using the notch on the bottom of log 2 Slide the right edge of log 2 forward until i...

Page 27: ...ottom of log 3 Slide the left edge of log 3 forward until it touches the grate LOG 4 SRV2044 701 Place log 4 into the tab on log 1 The bottom notch of log 4 should sit on the grate as shown NOTCH 3 4 LOG 5 SRV2044 702 Place log 5 into the tab in log 1 The Y end of log 6 should fit around the grate as shown 5 TAB LOCATOR TAB LOCATOR ...

Page 28: ...right two grate bars using the notches in the bottom of the log Slide the log backward until the back edge is in contact with the tab and parallel to log 1 1 2 3 4 6 5 NOTCHES 1 2 NOTCHES METAL TABS Log Set Assembly LOGS SL750 D If the gas logs have been factory installed they should not need to be positioned If the logs have been packaged separately refer to the following instructions Carefully r...

Page 29: ... of log should rest between grate bar and second tab LOG 4 SRV2045 703 Place log 4 on top of log 1 and log 2 so that the cutouts on the bottom of log 4 fit on the tab on log 1 and will fit in the flat spot on log 2 LOG 5 SRV2045 702 Place log 5 on the tab on log 1 so that the cutouts on the bottom of log 5 fit onto the raised flat spots on log 2 NOTCHES RAISED FLAT SPOTS RAISED FLAT SPOTS 5 4 3 TA...

Page 30: ...embly as a complete appliance I Screen Mesh The screen mesh is a protective barrier and must be attached J Grilles and Trim Install optional marble and brass trim surround kits as desired Marble brass brick tile or other non combustible materials can be used to cover up the gap between the sheet rock and the appliance Do not obstruct or modify the air inlet outlet grilles or hood When overlapping ...

Page 31: ...ved Contact your dealer or Hearth Home Technologies if the barrier is not present or help is needed to properly install one Glass door must be in place when appliance is operating Risk of Combustion Fumes Fire Do NOT operate appliance with glass door removed Open viewing glass for servicing only Glass door MUST be in place and sealed before operating appliance Only use glass door certified for use...

Page 32: ...expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer birth defects or other reproductive harm Keep burner and control compart ment clean See installation and operating instructions accompanying appliance CAUTION Hot while in operation Do not touch Keep children clothing furniture gasoline and other liquids having flammable vapors away Do no...

Page 33: ... with this appliance This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air If not installed operated and main tained in accordance with the manufac turer s instructions this product could expose you to substances in fuel or fuel combustion which are known to the State of California to cause cancer birth defects o...

Page 34: ...f appliance will not be used for an extended period of time Property damage possible from elevated temperatures CAUTION Fire Hazard Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids in this appliance Combustible...

Page 35: ...place the thermocouple b Defective valve If the thermocouple is producing more than 15 millivolts replace faulty valve 3 The pilot is burning there is no burner flame the valve knob is in the ON position and the ON OFF switch is in the ON position a ON OFF switch or wires defective Check the ON OFF switch and wires for proper connections Place the jumper wires across the terminals at the switch If...

Page 36: ...ank Refill the fuel tank b Inner vent pipe leaking exhaust gases back into the system Check venting system for damage Replace repair improperly assembled pipe sections c Glass too loose and air tight packet leaks in corners after usage Replace glass panel assembly d Bad thermopile or thermo couple Replace if necessary e Improper vent cap instal lation Check for proper installation and freedom from...

Page 37: ... Remove and reinstall the wiring harness that plugs into module Verify there is a tight fit Verify pilot assembly wiring to module Remove and verify continuity of each wire in wiring harness c Improper wall switch wiring Verify that 110 VAC power is ON to junction box d Module not grounded Verify black ground wire from module wire harness is grounded firmly to metal chassis of appliance e Faulty m...

Page 38: ...r wall switch in ON po sition Hold ground wire about 3 16 inch away from I terminal on module If there is no spark at I terminal module must be replaced If there is a spark at I terminal module is fine Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode 4 Pilot sparks but Pilot will not light a Correct gas supply Verify that incoming gas line ball valve is open Ve...

Page 39: ...dle glass assembly with care NOTE Clean glass after initial 3 4 hours operation Longer operation without cleaning glass may cause a permanent white film on glass CAUTION When cleaning glass door Avoid striking scratching or slamming glass Do NOT use abrasive cleaners Use a hard water deposit glass cleaner on white film Do NOT clean glass when hot Turn off appliance after 3 4 hours of operation and...

Page 40: ...paint as necessary 2 Replace appliance if firebox has been perforated Burner Ignition and Operation 1 Verify burner is properly secured and aligned with pilot or igniter 2 Clean off burner top inspect for plugged ports corrosion or deterioration Replace burner if necessary 3 Replace ember materials with new dime size and shape pieces Do not block ports or obstruct lighting paths 4 Check for smooth...

Page 41: ... M N O P Q R SL 550TV D Inches 36 31 32 1 2 17 31 3 1 2 8 15 3 4 25 3 4 1 2 1 2 8 1 8 16 1 4 5 5 1 16 2 1 4 1 28 1 2 Millimeters 913 790 827 438 789 90 198 402 327 653 14 206 415 127 129 55 25 726 SL 750TV D Inches 41 36 37 3 4 20 1 2 34 1 2 3 1 2 8 15 3 8 30 3 4 5 32 Millimeters 1040 917 960 526 878 90 198 390 780 127 815 SL 950TV D Inches 48 43 41 3 4 22 38 1 2 18 7 8 37 3 4 6 6 36 Millimeters 1...

Page 42: ...5 Rev H 9 06 42 B Service Parts Part number list on following page 7 Log Set Assembly 14 10 10 12 12 NG LP Exploded Parts Diagram Beginning Manufacturing Date 1 06 Ending Manufacturing Date ______ 1 5 2 4 15 6 13 9 9 SL 550TV D 11 11 8 8 ...

Page 43: ...06 446 517 SP and IPI 2103 117 SP 593 527 IPI Y Y Thermocouple PRE 10 06 POST 10 06 446 511 2103 511 Y Y Thermopile PRE 10 06 POST 10 06 446 511 2103 512 Y Y Pilot tube PRE 10 06 POST 10 06 SRV485 301 N A Y Y Mineral Wool 050 721 Glass Latch Assembly 386 122A Y Touch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG PRE 10 06 POST 10 06 NGK 550TR C NGKS 550TR D Y Y Conversion Kit ...

Page 44: ...Glo SL 550 750 950TV D 2053 985 Rev H 9 06 44 Service Parts Part number list on following page 10 10 12 12 NG LP Exploded Parts Diagram 9 9 SL 750TV D 11 11 8 8 13 13 7 Log Set Assembly 14 3 5 2 4 16 6 1 15 ...

Page 45: ... 10 06 446 517 SP and IPI 2103 117 SP 593 527 IPI Y Y Thermocouple PRE 10 06 POST 10 06 446 511 2103 511 Y Y Thermopile PRE 10 06 POST 10 06 060 512 2103 512 Y Y Pilot tube PRE 10 06 POST 10 06 SRV485 301 N A Y Y Mineral Wool 050 721 Glass Latch Assembly 386 122A Y Touch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG PRE 10 06 POST 10 06 NGK 750TR C NGKS 750TR D Y Y Conversion ...

Page 46: ...ev H 9 06 46 Service Parts NG LP Exploded Parts Diagram Beginning Manufacturing Date 1 06 Ending Manufacturing Date ______ SL 950TV D Part number list on following page 10 10 12 12 9 9 11 11 8 8 13 13 7 Log Set Assembly 14 5 2 4 16 6 1 15 3 ...

Page 47: ... 10 06 446 517 SP and IPI 2103 117 SP 593 527 IPI Y Y Thermocouple PRE 10 06 POST 10 06 446 511 2103 511 Y Y Thermopile PRE 10 06 POST 10 06 060 512 2103 512 Y Y Pilot tube PRE 10 06 POST 10 06 SRV485 301 N A Y Y Mineral Wool 050 721 Glass Latch Assembly 386 122A Y Touch Up Paint TUP GBK 12 STANDING PILOT IGNITION ONLY Conversion Kit NG PRE 10 06 POST 10 06 NGK 950TR C NGKS 950TR D Y Y Conversion ...

Page 48: ...50TV D 2053 985 Rev H 9 06 48 NG LP Exploded Parts Diagram Beginning Manufacturing Date Ending Manufacturing Date Service Parts SL 550 750 950TV D IPI Intermittent Pilot Ignition Valve Assembly 2 5 4 1 9 7 8 10 12 6 13 3 11 ...

Page 49: ...Assembly LP PRE 10 06 POST 10 06 385 511A 2090 013 Y Y 5 Valve Bracket PRE 10 06 2025 101 6 Valve Plate Gasket 530 431 7 Flex Ball Valve Assembly 302 320A Y 8 Valve NG PRE 10 06 750 500 Y 8 Valve LP PRE 10 06 750 501 Y 9 Flexible Gas Connector 530 302A Y 10 Module 593 592 Y 11 Module Wire Assembly 593 590A Y 12 Battery Pack 593 594A Y 13 3 Volt Transformer 593 593A Y Pilot Bracket PRE 10 06 POST 1...

Page 50: ... 550 750 950TV D 2053 985 Rev H 9 06 50 Service Parts NG LP Exploded Parts Diagram SL 550 750 950TV D Standing Pilot Ignition Valve Assembly 1 2 4 5 6 3 8 7 Beginning Manufacturing Date Ending Manufacturing Date 9 ...

Page 51: ...010 Y Y 4 Pilot Assembly LP PRE 10 06 POST 10 06 530 511A 2103 011 Y Y 5 Valve Bracket PRE 10 06 POST 10 06 2025 101 2025 101 2044 155 6 Valve Plate Gasket 530 431 7 Flex Ball Valve Assembly 302 320A Y 8 Valve NG PRE 10 06 POST 10 06 060 522 230 0710 Y Y 8 Valve LP PRE 10 06 POST 10 06 060 523 230 0720 Y Y 9 Flexible Gas Connector 530 302A Y Pilot Bracket PRE 10 06 POST 10 06 530 164 N A High Limi...

Page 52: ... Product or added thereafter are NOT covered by this warranty unless expressly authorized and approved by HEAT GLO in writing 6 Any damages caused by environmental conditions inadequate ventilation or drafting caused by tight sealing construction of the structure air handling devices such as exhaust fans or forced air furnaces or other such causes are not covered by this warranty 7 This warranty w...

Page 53: ...tact your Heat Glo dealer with any questions or concerns For the location of your nearest Heat Glo dealer please visit www heatnglo com This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 576206...

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