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46

Firebox

Repack
Insulation
Knockout

Combustible
Materials

Maintain air clearance 
to combustibles. 

Gas Line

Combustible materials 
may be located at zero 
clearance to gas line 
beyond 4 in. (102 mm) 
from fireplace side. 

Gas Line 

1 1/2 in. (38 mm)
air space around
pipe

Refractory

Seal with
fireplace mortar
or non-combust-
ible sealant

4 in. 

(102 mm) 

Outer Shell 
of Fireplace 

Figure 12.1  Gas Line Installation

12 

12 

Accessories 

A. Gas Log/Lighter Provision

WARNING! Fire and/or Asphyxiation Risk! 

Use with 

solid wood fuel or decorative gas appliance only. Gas 

fi

 re 

generates fumes.
• 

DO NOT

 install unvented gas logs

•  Damper must be locked fully open when gas logs are 

installed 

A certi

fi

 ed gas log lighter or decorative gas log set can be 

installed in this 

fi

 replace.

•  Maximum input is 100,000 BTU/hr.
•  Decorative gas appliance must be certi

fi

 ed  to 

ANSI 

Z21.60 

“Standard for Decorative Gas Appliances for 

Installation in Vented Fireplaces”.

•  Must be installed in accordance with the 

National Fuel 

Gas Code, ANSI Z223.1.

•  A gas log set must incorporate a gas shutoff.
•  Gas Log set requires the damper to be locked fully 

open.

•  A listed automatic damper system with safety interlock 

may be used in this 

fi

 replace with only compatible, 

listed gas log sets. See damper system manufacturer’s 
insturctions.

•  Knockouts are provided on both sides of the 

fi

 replace 

and in refractories for 1/2 in. (13 mm) iron pipe.

•  Seal refractory around pipe with 

fi

 replace mortar or a 

non-combustible sealant.

B. Wood Burning Inserts

WARNING! Risk of Fire! 

Improper installation of wood in-

serts may cause 

fi

 replace or chimney system to overheat.

If a wood burning insert is being installed in this 

fi

 replace, 

Hearth & Home Technologies recommends full reline of 
the chimney.

•  Cooling air openings at the top of the chimney must not 

be obstructed in any manner. 

•  Hearth & Home Technologies recommends securing the 

reline at the top of the 

fl

 ue and using the cap certi

fi

 ed for 

use with this 

fi

 replace system.

Heat & Glo • EXCLAIM-36, EXCLAIM-42 • 4013-251 Rev C • 11/08

Summary of Contents for EXCLAIM-42

Page 1: ...followed exactly a fire may result causing property damage personal injury or death Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance...

Page 2: ...s manual unless noted otherwise applies to all models and gas control systems Your new Heatilator wood burning fireplace will give you years of durable use and trouble free enjoyment Wel come to the...

Page 3: ...H Inspect Fireplace and Components 17 6 Framing Clearances 18 A Select Fireplace Location 18 B Clearances 19 C Sidewalls Surrounds 20 D Frame the Fireplace 20 7 Installation of Fireplace 21 A Things...

Page 4: ...years X X X Firebox HHT Chimney Termi nation Heat Exchanger 10 years y r o t c a r f e R s g o L s r e n r u B X r a e y 1 Limited Lifetime r e g n a h c x E t a e H x o b e r i F X r a e y 1 90 Days...

Page 5: ...venting components hearth components or other accessories used in conjunction with the installation of this product This warranty is void if the appliance has been over red or operated in atmospheres...

Page 6: ...Brick Tile Concrete Slate Glass Plasters Materials reported as passing ASTM E 136 Standard Test Method for Behavior of Metals in a Vertical Tube Furnace at 750 C C Combustible Materials Materials made...

Page 7: ...e materials Keep clothing furniture draperies and other flammable materials away HOT SURFACES Glass and other surfaces are hot during operation AND cool down Figure 2 1 General Operating Parts A Your...

Page 8: ...Fill it with a gallon of water put it in the fireplace and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood A tree cut down a year ago and not...

Page 9: ...to Figure 2 2 for how to properly use them H Glass Doors 48 in 1219 mm Clear Space Front of Fireplace 12 in 305 mm Clear Space Sides of Fireplace from the FP opening Figure 2 3 Clear Space J Vented Ga...

Page 10: ...d and through woodpile Elevate wood pile off ground to allow air circulation underneath Smaller pieces of wood dry faster Any piece over 6 in 152 mm in diameter should be split Wood whole or split sho...

Page 11: ...r and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue a...

Page 12: ...fractory This is normal The refractory will require periodic replacement depending on use The panels should be replaced if Cracks exceed inch 6 mm in width Metal is exposed behind the refractory Large...

Page 13: ...d fuel section Bed of coals not established before adding wood Start with paper kindling to establish bed of coals refer to starting fire section Flue blockage such as birds nests or leaves in termina...

Page 14: ...ve and around fireplace Section 6 Mantel and surround Section 11 Decorative facing and trim Section 11 Hearth extension Section 11 Factory built fireplace Protective metal hearth strip s Section 7 Out...

Page 15: ...arth Home Technologies Inc recommends the use of direct vent fireplaces in basements D Negative Pressure B Design and Installation Considerations Draft is the pressure difference needed to vent firepl...

Page 16: ...rm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire Penetrate the highest part of the roof This minimizes the effects of...

Page 17: ...ts could impair safe operation DO NOT install dam aged incomplete or substitute components Keep fire place dry Remove fireplace and components from packaging please refer to Section 7 and inspect for...

Page 18: ...tion to these framing dimensions also reference the following sections Clearances Section 6 B Mantel Projections Section 11 E Fireplace Dimensions Section 13 A C H B Figure 6 1 Fireplace Locations Fra...

Page 19: ...set Return secured with hanger straps Storm Collar Roof Flashing Clearance to back sides of appliance Exclaim 36 1 in 25 mm Exclaim 42 1 1 2 in 38 mm except at nailing flanges where it is 1 2 in 13 mm...

Page 20: ...1 6 2 Framing across the top of fireplace must be above top standoffs Figure 6 4 Framing the Fireplace C Sidewalls Surrounds Adjacent combustible sidewalls must be located a minimum 24 in 610 mm from...

Page 21: ...side refractories D Unpack the Fireplace EXCLAIM 42 only C Secure the Fireplace EXCLAIM 36 only WARNING Risk of Fire Prevent contact with sagging loose insulation DO NOT install against vapor barriers...

Page 22: ...eplace assembly as outlined in Section 6 Figure 7 7 Removing Shipping Brackets Note Before installing refractories and hearth stone be sure all back edges of each piece are smooth to ensure proper fit...

Page 23: ...into grate brackets See Figure 7 13 Replace smoke shield Replace left and right screens GAS KNOCKOUT Figure 7 11 Gas Knockout GRATE BRACKET Figure 7 12 Sliding Bottom Refractory Towards Back of Firep...

Page 24: ...mum Metal strips must extend beyond the front and sides of the fireplace opening by at least 2 in 51 mm Protect the front of a platform elevated above the hearth extension with metal strips not includ...

Page 25: ...ir from wall floor or ceiling cavity or enclosed spaces such as an attic or garage DO NOT place outside air hood close to exhaust vents or chimneys Fumes or odor could be drawn into the room through t...

Page 26: ...ling firestops are required where chimney passes through ceiling or floor Support straps for returns must be secured to adequate framing Termination Cap Storm Collar Offsets and returns must be secure...

Page 27: ...ponents needed to complete your particular installation Measure the total vertical height of the fireplace installation from the base of the fireplace assembly to the approximate location of the botto...

Page 28: ...368 mm Using Table 8 2 the dimension closest to but not less than 14 1 2 in 368 mm is 15 3 4 in 400 mm using a 30 offset return You determined from the table that you would need 36 5 8 in 930 mm Dime...

Page 29: ...eet metal screws no longer than 1 2 in 13 mm to fasten chimney sections together Do NOT penetrate inner flue WARNING Risk of Fire You MUST use screws pro vided to fasten offset returns to chimney sect...

Page 30: ...ove Use an attic insulation shield if the ceiling is insulated The ceiling firestop may then be attached above or below the joists E Install Ceiling Firestops CAUTION Risk of Fire Ceiling firestops mu...

Page 31: ...ween the chimney and the attic insulation shield Failure to keep insulation and other materials away from chimney pipe could cause fire DO NOT offset chimney inside insulation shield If you wish to ma...

Page 32: ...chimney NOTICE Roofing shingles must be below the flashing plate on the lower side of a sloped roof and over the flashing plate on the sides and top Nail the flashing to the roof Keep gaps between the...

Page 33: ...ve cap cover s this distance may need to be increased Refer to the installation instructions supplied with the decorative cap cover In a staggered installation with both gas and wood terminations the...

Page 34: ...structure built to enclose the fireplace and or its vent system Vertical chimneys that run on the outside of a building must be installed inside a chase Construction of the chase may vary with the ty...

Page 35: ...ou MUST use a chase top in a chase installation Chase tops are available from your Heat Glo dealer or may be field constructed Include a turndown and drip edge to prevent water from seeping into the c...

Page 36: ...p pipe once cap is installed Storm Collar Chimney Pipe Chase Top Termination Cap Chase 6 in 153 mm Minimum top of chase to top of chimney pipe Collar 2 in 51 mm Minimum Height Do NOT block air holes C...

Page 37: ...rmination cap pipe and chimney section must overlap 1 1 2 in 38 mm Place waterproof sealer under each flange of the termina tion cap and on top of each screw to help prevent leaks The last section of...

Page 38: ...termination caps The shrouds must be constructed from a minimum 018 in 26 ga thick aluminized steel A Radiation Shield Some shrouds require a radiation shield Use where specified Radiation shield mus...

Page 39: ...ion Cap Figure 10 4 Roofed Style Shroud Dimensions Roofed Style Shroud radiation shield required Mailbox Style Shroud radiation shield required Heat Glo EXCLAIM 36 EXCLAIM 42 4013 251 Rev C 11 08 TR11...

Page 40: ...Insulation Alternatives Total minimum R Value must equal 1 03 Material k per inch thick r per inch thick Minimum thickness required Hearth Home HX3 HX4 Micore 300 0 49 2 06 1 2 in USG Micore 160 0 39...

Page 41: ...ing the platform allow for the thickness of the non combustible finishing materials Figure 11 5 Noncombustible Framing Material HX4 or equivalent Figure 11 4 Raised Platform Hearth Extension Framing M...

Page 42: ...Min Figure 11 7 Flush Hearth Extension Flush Hearth Extension Framing A raised hearth extension built flush with the fireplace opening Figures 11 7 11 8 requires the fireplace to be installed on a no...

Page 43: ...side edges These surfaces may be covered with non combustible material Non combustible sealant Figure 11 9 Noncombustible Facing Metal strips are placed 2 in 51 mm under the front of the fireplace and...

Page 44: ...g top or sides Combustible materials projecting more than 1 1 2 in 38 mm shall not be placed within 12 in 305 mm from the top of the fireplace opening Combustible trim must not cover the metal surface...

Page 45: ...nstructed per Figure 11 12 B A 24 in 610 mm 19 3 4 in 502 mm 24 in 610 mm 28 5 8 in 727 mm FLUSH FRONT 4 in 102 mm BRICK FRONT 5 0 a n g l e 3 9 a n g l e Note Grid depicts 1 in scale Figure 11 12 Man...

Page 46: ...ion in Vented Fireplaces Must be installed in accordance with the National Fuel Gas Code ANSI Z223 1 A gas log set must incorporate a gas shutoff Gas Log set requires the damper to be locked fully ope...

Page 47: ...1283 mm 13 13 Reference Materials A Fireplace Dimensions Gas Knockout 8 5 8 in 219 mm 9 5 8 in 244 mm 9 1 2 in 241 mm Outside Air 9 1 4 in 235 mm Gas Knockout 18 1 2 in 470 mm 8 5 8 in 219 mm 49 5 8...

Page 48: ...iption DM6036 DM8042 Glass doors Bi fold clear view black DM6036B DM8042B Glass doors Bi fold clear view polished brass DM6036S DM8042S Glass doors Bi fold clear view stainless steel HX4 HX4 Hearth ex...

Page 49: ...Section 6 in 152 mm long SL1112 SL412 Chimney Section 12 in 305 mm long SL1118 SL418 Chimney Section 18 in 457 mm long SL1136 SL436 Chimney Section 36 in 914 mm long SL1148 SL448 Chimney Section 48 i...

Page 50: ...577 Chimney Joint Band CB576 Chimney Joint Band 13 in 330 mm 2 in 51 mm 13 in 330 mm A B 17 in 432 mm Catalog A B FS538 0 deg 17 in 432 mm FS540 30 deg 26 in 660 mm RF570 Roof Flashing RF571 Roof Flas...

Page 51: ...ermination Cap TR11T TR442 Round Telescoping Termination Cap ST1175 ST475 Square Termination Cap TCT1175 Terra Cotta Cap 15 3 4 in 400 mm 32 3 8 in 822 mm 34 3 8 in 873 mm 14 3 4 in 375 mm 23 in 584 m...

Page 52: ...36 914 8 1 2 216 11 279 LDS46 48 1219 72 1829 8 1 2 216 11 279 E D A C B Catalog A B C D E LDS BV in 26 12 1 2 15 1 2 22 23 mm 660 318 394 533 584 LDS BV Decorative Shroud Heat Glo EXCLAIM 36 EXCLAIM...

Page 53: ...2 req 11864i N 6 Grate GR37 N 7 Upper Front 4013 206 N 8 Smoke Shield 32949 Y 9 Firescreen Assembly 4013 122 Y Firescreen Handle 1 ea 4021 149 N Firescreen Rod Qty 2 req 12052 N Grate Retainer Qty 2 r...

Page 54: ...rate GR38 Y 7 Upper Front 4013 207 N Smoke Shield Kit 35406 Y 8 Smoke Shield 29946 N Rear Smoke Shelf 35597 N 9 Firescreen Assembly Qty 2 req 4013 121 Y Firescreen Handle 1 ea 4021 149 N Firescreen Ro...

Page 55: ...55 This page intentionally left blank Heat Glo EXCLAIM 36 EXCLAIM 42 4013 251 Rev C 11 08...

Page 56: ...708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543...

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