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Heartland Classic HL-CKNG, Owner'S Manual

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Heartland Classic HL-CKNG Owner'S Manual Download Page 14

Installation Instructions

FIG. 7

14

TERMINAL STRIP CONNECTIONS

Summary of Contents for Classic HL-CKNG

Page 1: ...G If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT DO YOU DO IF YOU SMELL GAS z Do not try to light any appliance z Do not touch any electrical switch z Do not use any phone in your building z...

Page 2: ...DE 17 INTRODUCTION 18 SAFETY PRECAUTIONS AND HINTS 19 FEATURES AND ACCESSORIES 20 21 SETTING THE TIMER FOR USE 22 USING THE TIMER 23 24 THE MINUTE TIMER 25 USING THE AUTOMATIC COOKING FACILITY 26 ROASTING BAKING OVEN OPERATION 27 COOKING WITH YOUR APPLIANCE 28 COOKING CHART MAIN OVEN 29 CLEANING AND CARING FOR YOUR AGA 30 SERVICING INSTRUCTIONS 31 INTRODUCTION 32 SERVICE SCHEDULE 32 BURNER REMOVAL...

Page 3: ...42 TO INSTALL NEW FLUE SAFETY DEVICE 43 TO INSTALL NEW COOKER SAFETY OVERHEAT 44 THERMOSTAT AND OVEN CONTROL THERMOSTAT TO INSTALL NEW TIMER 44 RE ASSEMBLE 44 FAULT FINDING WIRING DIAGRAM BURNER ONLY 45 WIRING DIAGRAM APPLIANCE 46 BURNER DOES NOT START 47 TROUBLE SHOOTING BURNER 48 TROUBLE SHOOTING CHART 49 SERVICING OR FAULT 50 3 ...

Page 4: ...part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorized by HEARTLAND APPLIANCES INC THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 ...

Page 5: ...ONS IN MM 5 Gas Inlet 1 2 NPT Unpacked Appliance Weight 326 Kg 719 lbs Electrical Supply 115 V 60 Hz Natural Gas Propane Appliance Inlet 10 w g 15 w g Pressure MAX Burner Pressure 0 044 w g 0 012 w g 0 044 w g 0 012 w g NEGATIVE non adjustable non adjustable Max Flue Temp 445ÞF 450ÞF CO 0 50 ppm 0 50 ppm CO2 8 2 9 9 9 4 10 8 Heat Input 50 000 Btu hr 50 000 Btu hr TECHNICAL DATA ...

Page 6: ...CE DO NOT FIT VALVE BEHIND THE COOKER IT MUST BE INSTALLED IN AN ACCESSIBLE LOCATION The appliance has a 10 mm 1 2 N P T Male Connection at the front left hand side ALL GAS CONTROLS MUST BE U S PIPE THREADS Maximum Heat Input 50 000 Btu h Oven Only The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at te...

Page 7: ...APPLIANCE THEN THE GAP AT THE R H SIDE MUST BE INCREASED TO 50 mm 2 TO ALLOW REMOVAL OF OVEN SHELVES SEE FIG 1 Height above the raised hotplate 762 mm 30 Max depth of cabinets above hotplate 330 mm 13 In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced Flue pipes and fittings must not be closer than 57 mm 2 1 4 to combustible mate...

Page 8: ... 1 25mm NON COMBUSTIBLE WALL 0 0mm DIM B FLUE PIPE CLEARANCE TO 2 1 4 57 mm COMBUSTIBLE WALL NON COMBUSTIBLE WALL 1 25 mm SIDES BELOW HOTPLATE 3 8 10 mm SIDES ABOVE HOTPLATE 2 50 mm WALL CABINET OVERHEAD 30 762 mm WALL CABINET OVERHEAD 13 330 mm MAXIMUM DEPTH WALL CABINET ALONGSIDE 30 762 mm ...

Page 9: ...of the current issue of ANSI NFPA 211 see Fig 2 and be at least 1 53m 5ft above the flue collar of the draft hood outlet Part 7 Venting of Equipment outlined in the current National Gas Code ANSI Z223 gives detailed guidelines on all these aspects Canada The gas vent must be connected to a chimney or independently and in accordance with the CAN CGA B149 Installation Codes The air gap between vent ...

Page 10: ...combustion efficiency or chimney flue condition 110 120V 60 Hz 10 AMP FLEXIBLE CORD AND PLUG PARALLEL TYPE When installed the appliance must be electrically grounded in accordance with local codes or in the absence of codes with National Electrical Codes ANSI NFPA 70 An electrical socket must be provided within 6 feet of the LH side of the appliance and easily accessible to the user to disconnect ...

Page 11: ...ance bracket if the rear wall is of combustible material there must be an air gap of 25mm 1 between the wall and the rear of the cooker Fit the rear distance brackets as shown in Fig 3 Whenever possible it is recommended that the skirting board is removed for the width of the appliance to enable the rear edge of the appliance top plate to make contact with the vertical wall and avoid a rear gap Co...

Page 12: ... for flue connection 2 Locate and fit flue pipe into socket of flue pipe adaptor seal joint with rope and fire cement 3 Connect and terminate the flue system in accordance with the regulations in force Connect the relevant services to the appliance 1 Gas 2 Electric 3 Flue Pipe Because this appliance uses a pre mix burner no setting up of combustion is required the burner automatically controls the...

Page 13: ...g screws and remove plinth SEE FIG 6 This appliance comes with a three prong plug which should be connected to a proper receptacle See page 10 Electrical This is fitted internally to the terminal strip shown in Fig 6 and Fig 7 Installation Instructions BURNER ACCESS ELECTRICAL CONNECTION DESN 511424 DESN 512568 FIG 6 FIG 5 13 ...

Page 14: ...Installation Instructions FIG 7 14 TERMINAL STRIP CONNECTIONS ...

Page 15: ...n position Check inlet gas pressure at test point Check to ensure electrical safety is carried out by a competent person For safety purposes a combustion discharge safety device is fitted This will only operate under adverse flue conditions If the switch has been operated it should be pushed in to reset If this problem persists contact your local engineer to determine and rectify the cause It is i...

Page 16: ... that for continued efficient and safe operation of the appliance it is important that adequate servicing is carried out annually 2 Hand the Operating Instructions to the User and demonstrate the correct operation of the appliance and system controls 3 Leave the Installation and Servicing Instructions with the User Installation Instructions ANCILLARY CONTROLS CHECK INSTRUCT THE USER 16 ...

Page 17: ...Users Guide 17 ...

Page 18: ...f a gas cooking appliance results in the production of heat and moisture in the room in which it is installed Ensure that the kitchen is well ventilated keep natural ventilation holes open or install a mechanical ventilation device mechanical extractor hood Prolonged intensive use of the appliance may call for additional ventilation e g the opening of a window or more effective ventilation e g inc...

Page 19: ... Children should be taught that the cooker is not a toy They should be forbidden to play with the range cooker gas controls behind burner doors or any other cooker parts 5 Let the heavy hot utensils cool in a safe place that is out of reach of small children CAUTION AVOID STORING ITEMS OF INTEREST TO CHILDREN IN ANY CABINETS INSTALLED ABOVE THE RANGE TO PREVENT THE RANGE BEING USED TO OBTAIN CABIN...

Page 20: ...oor and after a few minutes the dial will have regained its position As an Aga user you will soon become accustomed to your individual appliance Oven Grid Shelves See Fig 11 To ensure the correct operation of the oven grid shelves they should be inserted as shown FIG 9 FIG 10 FIG 11 Solid Plain Shelf The solid plain shelf can be used in two ways z As a baking sheet for scones pizzas meringues etc ...

Page 21: ...emperature Equivalents FIG 12 OVEN BASE PLAIN SOLID SHELF TOP RUNNER SHELF POSITION 1 SHELF POSITION 2 SHELF POSITION 3 SHELF POSITION 4 SHELF POSITION 5 21 FEATURES ACCESSORIES continued MARK APPROX TEMP LOW 465ÞF 250ÞC 445ºF 230ºC 430ºF 220ºC 390ºF 200ºC 375ºF 190ºC 355ºF 180ºC 340ºF 170ºC 285ºF 140ºC 300ºF 150ºC 250ºF 120ºC 1 2 3 4 5 6 7 8 9 ...

Page 22: ...SETTING THE COOKER FOR USE FIG 12A DESN 514596 Before you can use the appliance it will be necessary to set the time of day 22 ...

Page 23: ... SETTING THE AUTOMATIC COOKING PROGRAM Either the STOP TIME or the COOK TIME buttons can be pressed first Each setting will remain displayed for 5 seconds before changing back to display time of day An example of setting a program using the cook time button first The food needs 2 hours and 30 minutes at 140ºC 284ºF and is required to be ready by 18 00 hours 1 Place the food on the correct shelves ...

Page 24: ...NUAL COOK TIME button to return the oven to manual mode NOTE When an automatic cooking program has been set the time of day clock cannot be adjusted KEY LOCK If this mode is activated a program can be set but it will not be activated ie an on and off time can be set but will not switch the ovens on TO ACTIVATE KEYLOCK FUNCTION 1 Ensure the timer is in manual mode no active programs 2 Hold the MINU...

Page 25: ... to showing the time of day the bell symbol will remain steady and the set time will immediately start to count down by pressing the MINUTE TIMER button the display will show the time remaining 3 At the end of the set time a beep will sound two signals followed by a pause the bell symbol will flash and continue for 2 minutes unless cancelled by pressing the MINUTE TIMER button or MANUAL button 4 T...

Page 26: ...uld NEVER be placed in the oven if there is a delay to the start of cooking ie Stews prepared by frying the meat vegetables should be cooked immediately Dishes containing left over food should not be cooked by this method On warm days or in centrally heated houses the delayed start should be minimum to avoid the growth of harmful bacteria Dishes containing liquid should not be too full to prevent ...

Page 27: ...s of meat gain color more quickly than in a conventional oven This is due to the heating from all around the cast iron oven not just an element or gas flame Moisture is quickly sealed in giving a succulent moist finish Heat loss when you open the oven door is not as great as that from a pressed metal box type oven so you can look to see how a cake is cooking without it sinking For perfect baking r...

Page 28: ...l considerably slow down the time it takes for a kettle to boil Keep the hotplate as hot as possible by always keeping the lids closed when not in use This also conserves fuel The Simmering Warming Oven The temperature of the cast iron Simmering Warming oven is dependent on the temperature in the Roasting Baking oven As a guide it is approximately half the temperature of the Roasting Baking oven T...

Page 29: ... Floor 35 40 mins PUFF PASTRY 8 2 or 3 10 15 mins MERINGUES LOW 5 1 1 2 2 1 2 hrs CASSEROLES 1 2 3 4 or 5 2 3 hrs BREAD ROLLS 8 4 or 5 20 30 mins BREAD LOAF 8 9 5 30 40 mins COOKIES 5 2 or 3 10 15 mins SOUFFLE 5 4 30 35 mins YORKSHIRE PUDDING 7 2 or 3 25 35 mins SLOW FAST ROASTING SEE AGA Any Depending on Joint COOKBOOK FOR TIMES Shelf Positions are counted downwards ie top shelf is No 1 position ...

Page 30: ...oven gloves carefully lift off the oven doors and lay them on a tea towel to protect the enamel They can then cleaned with a cream cleanser or soap impregnated pad Do not immerse the doors in water as they are packed with insulating material which will be damaged by excessive moisture Insulating Lids z Chrome Wipe over with a soapy damp cloth followed by a polish with a clean dry cloth z Linings T...

Page 31: ...a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorized by HEARTLAND APPLIANCES INC ...

Page 32: ...BEFORE SERVICING WHEN RE WIRING ANY ELECTRICAL COMPONENTS REFER TO CIRCUIT DIAGRAM FIG 32 BEFORE ELECTRICAL RE CONNECTION CHECK THAT THE APPLIANCE IS ELECTRICALLY SAFE NOTE TURN OFF GAS SUPPLY TO THE APPLIANCE BEFORE SERVICING ANY GAS CARRYING COMPONENTS ALWAYS CHECK APPLIANCE FOR GAS SOUNDNESS AFTER COMPLETION Annual Service BURNER REMOVAL for cleaning and inspection CLEANING Heat exchanger fluew...

Page 33: ...BEEN DISCONNECTED SEE FIG 14 1 Open up the bottom burner access door Remove door and put in a safe place 2 Remove the 4 inner panel securing screws and remove panel 3 Remove the 3 base plate screws and remove base plate PREPARATION BURNER ACCESS FIG 14 DESN 511424 INNER PANEL 4 SCREWS BASE PLATE 33 ...

Page 34: ...a sheet on the floor in front of the cooker to act as a working area 2 Turn off gas cock 3 Break gas cock union connection 4 Disconnect the terminal plug See Fig 15 5 Unscrew burner locking nuts 2 See Fig 16 6 Remove burner by twisting clockwise and then remove See Fig 17 FIG 15 FIG 16 FIG 17 DESN 512343 DESN 512339 DESN 512444 TERMINAL STRIP 7 WAY PLUG GAS SUPPLY PIPE 34 ...

Page 35: ...ided 2 Clean the flueway by inserting the flexible brush through top plate aperture directing it towards the flue outlet Scrape the deposits towards the burner chamber 3 Thoroughly clean burner chamber flueway 4 Carefully vacuum any debris that has fallen down into the burner chamber 5 Replace the hotplate ensuring the underside ribs lie over the oven and that it seals to the top plate BURNER CHAM...

Page 36: ...e correct type 4 Check that all electrical connections and cables are sound undamaged and have not worked loose 5 Clean the combustion air fan 6 Refit all parts ensuring they are correctly fitted 7 Refit burner using a new mounting gasket Check for gas soundness and electrical safety before switching on 8 Check combustion levels 8 2 9 9 CO2 See Combustion Air Page 37 BURNER HEAD CLEANING FIG 19 FI...

Page 37: ...Electrical Controls CONTROL CIRCUIT EXTERNAL TERMINAL STRIP CONNECTIONS 37 ...

Page 38: ...hermostat fails This device automatically resets See Fig 28 This thermostat is a safety cut out device which will operate under adverse wind or a blocked flue condition It is a manually reset device which can be reset by pressing in the centre OVERHEAT SAFETY THERMOSTAT FLUE SAFETY THERMOSTAT 38 ...

Page 39: ... minutes lift up the R H insulating cover and remove the countersunk screw and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level CO 0 50 ppm CO2 8 2 9 9 If these values cannot be obtained check gas rate adjust throttle screw if required and allow readings to stabilize See Fig 21 COMBUSTION AIR FIG 21 DESN 512341 THROTTLE ADJUSTMENT SCREW 39 ...

Page 40: ...Open the gas inlet cock allowing the burner to restart When the burner is in run condition close the inlet gas cock When the flame is extinguished the gas valves solenoids on the burner should be de energized almost immediately The control will then allow one restart attempt and should go to lockout after the expiry of the safety time Burner TEST BURNER ON DRY RUN NO GAS FIG 22 40 DESN 512346 ...

Page 41: ...g screw and withdraw the electrodes 3 Carefully replace the electrodes ensuring the gasket is in place Tighten screw See Fig 24 1 Turn off power to appliance 2 Unplug 12 way connector 3 Disconnect ignition lead earth lead and ionization lead 4 Unscrew single fixing screw Withdraw box 5 Replace control box fixing screw and wires Electrode Wires See Page 34 Fig 20 ELECTRODES CONTROL BOX FIG 23 FIG 2...

Page 42: ...the chassis forwards from the top and lift out To fully access the rear of the control chassis the oven thermostat capillary and overheat thermostat capillary should be removed from the oven Follow instructions in section TO FIT NEW OVEN CONTROL THERMOSTAT Steps 3 to 6 SEE FIG 26 DISCONNECT THE POWER TO THE APPLIANCE 1 Remove burner door and base plate 2 Remove bracket 3 Disconnect transformer 4 R...

Page 43: ...ection BURNER ACCESS Steps 1 to 3 1 Remove 2 screws securing flue safety device bracket 2 Withdraw thermostat and remove 2 push on connectors 3 Remove thermostat securing nut 4 Remove phial guide bracket from tube 5 Pull phial from securing clip and withdraw 6 Fit replacement device and assemble in reverse order of removal ensuring the phial is correctly located within the tube and guide bracket i...

Page 44: ...tat and assemble in reverse order To complete follow instructions in RE ASSEMBLE Steps 1 to 5 Follow instructions in section ELECTRICAL COMPONENT ACCESS Steps 1 to 4 1 Remove timer by depressing retaining clips 2 Fit new timer ensuring correct location To complete follow instructions in section RE ASSEMBLE Steps 2 to 5 1 Locate the base of the control chassis into the bottom of the doorway apertur...

Page 45: ...Fault Finding WIRING DIAGRAM BURNER ONLY FIG 31 45 ...

Page 46: ...inding WIRING DIAGRAM APPLIANCE FIG 32 46 CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING ...

Page 47: ...s the burner chamber Use the following procedure 1 Isolate the electrical power supply 2 Open up the bottom burner access door Remove door and put in a safe place 3 Unscrew the 4 screws holding the inner panel in place and remove panel 4 Unscrew the 3 screws holding the louvered base plate in place and remove plate The external mains connections are made to a terminal block situated in the center ...

Page 48: ...inal 10 Neutral onto terminal 11 at control box base 2 Check flame detection probe is correctly positioned Ensure that the probe insulation is free from cracks or moisture Check that the probe is not in contact with other metallic parts of the burner 3 Check the burner is effectively grounded and bonded to the incoming ground wire from the main supply 4 Check for interference to the flame signal f...

Page 49: ...Trouble Shooting 49 ...

Page 50: ...pushed into reset and the pilot re lit If this problem persists contact your local engineer to determine and rectify the cause It is important not to reset more than once as this may indicate a flue blockage GAS LEAK OR FAULT If a gas leak or fault exists or is suspected the unit must be isolated from the gas and electrical supply The appliance must not be used until the fault has been rectified A...

Page 51: ...51 ...

Page 52: ...rtland Appliances Inc policy of continuous product improvement the company reserves the right to change specifications and make modifications to the appliance described at any time Heartland Appliances Inc 1050 Fountain St Cambridge Ontario Canada N3H 4R7 www heartlandapp com 52 ...

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