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HelioJET™ 

  Major 

Components 

C-60 

     and 

Spare 

Parts

 

         Seq. No.     Component Description   

 

 

 

Part No.

 

 
 

  1 

 

HelioPAC™ 60   

 

 

 

 

 

PAC-60B 

  

 

2 

 Ball 

Valve 

(2” 

Manual 

Discharge) 

   BV-2-07 

 

  3 

 

Air Actuated Ball Valve (2” Discharge to Plant) 

 

 

AVB-2-07 

            

*

 

4 

 Switch 

(Power) 

      629091 

            

*

 

5 

 Thermometer 

(Discharge) 

    634007 

 

  6 

 

Pressure Reserve Tank (ASME Code) 

 

 

 

400047-200-COAT 

            

*

 

7 

 Gauge 

(Start-up 

Vacuum) 

    620037 

            

*

 

8 

 Gauge 

(Discharge 

Pressure)     620026 

            

*

 

9 

 Gauge 

(Steam 

Supply 

Pressure) 

   620025 

           

*

10 

 Gauge 

(Water 

Supply 

Pressure) 

    620025 

 11 

 Air 

Actuated 

Piston 

Valve 

(Water 

Supply) 

  S-AVP-2-02 

 12 

 Flow 

Switch 

      FS-2-15-01 

           

*

13 

 Pressure 

Switch 

(600 

psi) 

    PS-600-01 

 

14 

 

Cover Panel 

 

 

 

 

 

 

400057-S 

 15 

 Electrical 

Enclosure 

     648014 

 

16 

 

Booster Pump 

 

 

 

 

 

 

643022-S 

 

17 

 

Steam Strainer (2”) 

 

 

 

 

 

621012-2 

 18 

 Steam 

Condensate 

Probe 

    629228 

 

19  

Steam 

Trap 

(1/2”) 

 

 

 

 

 

637013 

           

*

20 

 Check 

Valve 

(Start-up/overflow) 

    CV-1-1/4-06 

           

*

21 

 

Air Intake Check Valve 

 

 

 

 

 

CV-1/4-03 

           

*

22 

 Air 

Intake 

Nozzle 

     100054-0016 

           

*

23 

 Discharge 

Hose 

      632086-031 

 

24 

 

Tank Inspection Hand Hole 

 

 

 

 

N/A 

 25 

 Air 

Actuated 

Ball 

Valve 

(Tank 

Feed) 

   AVB-1-01 

           

*

26 

 Tank 

Check 

Valves 

(2) 

     CV-1-02 

 

27 

 

Tank Air Charge Valve 

 

 

 

 

 

BV-1/4-01 

 

28 

 

Quick Disconnect Nipple (Tank Air charge)   

 

631001 

 29 

 Quick 

Disconnect 

Coupler 

(Air 

Supply) 

   631002 

 30 

 Relief 

Valve 

(600 

psi) 

     RV-600-04 

 31 

 Air 

Actuated 

Piston 

Valve 

(Steam 

Supply) 

  S-AVP-2-05 

 

32 

 

Tank Inspection Hand Hole 

 

 

 

 

N/A 

 

33 

 

Quick Disconnect Nipple (Control Air Supply) 

 

 

631001 

 
         

*

   

Air Actuated Ball Valve Repair Kit (Tank feed valve)  

 

RK-BV-1-01 

         

*

   

Air Actuated Ball valve repair Kit (Discharge to Plant) 

 

 

RK-BV-2-03 

         

*

 

 Steam 

Valve 

Seat 

       RK-AVP-2-02 

         

*

 

 Steam 

Valve 

Pilot       S-PV-01 

         

*

 

 Steam 

Valve 

Solenoid 

Coil      SOL-01 

         

* 

 Flow 

Switch 

Bonnet 

Assembly 

     FSB-2-15-01 

         

*

 

 Flow 

Switch 

Magnet 

      MAG-01 

         

* 

 

O-Ring Kit 

 

 

 

 

 

 

 

S-100027 

 
         

*

   

Recommended Spare Parts 

 
 
 
 
 

 

 

 

 

 

 

22 

Summary of Contents for HelioJET C-60

Page 1: ...HelioJET Model Central Cleaning C 60 System HelioJET Cleaning Technologies 57 N Street LeRoy NY 14482 Tel 585 768 8710 Fax 585 768 9209 Installation Operation Maintenance M C60 02 ...

Page 2: ...ety Precautions 3 How it Works 4 5 Installation 6 10 Start up 11 13 Trouble Shooting Steam Condensate Light 14 Other Trouble Shooting Tips 15 Preventative Maintenance 16 19 Major Components and Spare Parts 20 22 Limited Warranty 23 2 ...

Page 3: ...hose 3 ALWAYS allow hose a minimum 9 inch bend radius 4 ALWAYS check hose for kinks or abrasions that may develop into a rupture 5 ALWAYS use hardware valves fittings quick disconnects etc which are rated for the maximum discharge pressure at which you could be operating REMEMBER The HelioPAC is a powerful fluid pressure amplifier and condenser which can multiply the inlet pressure several times F...

Page 4: ... This transfer causes a significant increase in the temperature and velocity of the incoming water The HelioPAC converts this velocity to pressure increasing the pressure of the incoming water up to 10 times 4 Liquid Vapor Secondary Inlet Optional Start up Overflow Discharge High Velocity Stream Water Supply Steam Supply Start up Overflow to Drain High Velocity Hot Water Supersonic Steam Flow Velo...

Page 5: ...3 and the stabilizer pump 4 which sends cold water through the water inlet line to supply the HelioPAC 7 The flowing water closes the flow switch circuit 5 which energizes the air actuated steam valve 6 allowing steam to flow to the HelioPAC where it encounters the incoming water The HelioPAC starts and fills the reserve tank to the desired pressure as set by the pressure switch When the pre set p...

Page 6: ...er This will prevent fouling in the system Note To optimize performance always avoid pressure drops in supply lines Locate the HelioJET as close as possible to the water and steam source and never undersize piping If the HelioJET must be located a considerable distance from supply mains increase pipe diameters feeding the unit Avoid the use of restrictive devices in piping such as regulators etc B...

Page 7: ... up Vacuum Gauge 6 HelioPAC Hand Wheel Adjustment 7 Discharge 2 NPT Spray Guns etc 7 2 3 1 5 13 14 6 12 10 9 4 8 11 8 Thermometer 9 Power Switch 10 Discharge Pressure Gauge 11 Pressure Reserve Tank 200 Gallon A S M E rated 600 psi 12 Pressure Switch High Low setting 13 Electrical Enclosure 14 Water Supply Booster Pump 76 55 46 ...

Page 8: ...ng equipment in your facility connect high pressure piping to the discharge ball valve 2 located at the rear of the pressure reserve tank pg 21 item 2 Use 2 discharge pipe for the riser and main feeding the plant Piping to Spray Drops If your spray station will use 8 gallons per minute or less use a 3 4 pipe from the main header to the cleaning location If your spray station will demand between 8 ...

Page 9: ...rm Light Condensate Indicator 8 6 2 4 7 1 3 5 High Probe Reference Probe Ground Tank if metallic may be used instead of reference probe Solid State Relay Module 9 10 11 Steam Probe Relay Motor Starter Overload 5 1 1 1 1 2 6 1A 1A 9 Push to Test 2B 1 9 Electrical Schematic C 60 Central System 460V 3 Phase D00306 01 Pressure Switch 3 4 Discharge Solenoid 7 9 3 9 Discharge Solenoid To Plant ...

Page 10: ...Liquid Injector to Pick up 6 Foam Valve 7 CPS Hot Foamer 8 Air Supply Valve 9 Foaming Nozzle 10 G 7 Spray Gun up to 8 GPM 11 1 2 Hose Swivel 12 3 4 Quick Disconnect Fem 13 3 4 Quick Disconect Male 14 3 4 Foam Hose 15 1 2 Spray Hose 16 3 4 X 1 2 Bushing 17 Detergent Pick up Tube Note Items 12 and 13 are optional and serve to make the spray gun and hose mobile 10 17 16 14 15 Figure 4 3 4 or 1 line ...

Page 11: ...ion Please refer to pages 7 and 13 to familiarize yourself with the location of the Start up Vacuum Gauge Handwheel Adjustment and High Low Pressure Switch After you have located these components you may begin the calibration and start up procedure Follow proper procedures as covered in the initial calibration and start up section below Initial Calibration and Start up Before attempting to start t...

Page 12: ...zed hot water is used for clean up purposes If the system is to be turned off until the next clean up period follow these routine start up and shut down procedures Routine Start up 1 Be sure condensation has been removed from the steam supply line 2 Turn power switch on Routine Shut Down 1 Turn power switch off Note In the event that the air charge in the tank is lost it will be necessary to recha...

Page 13: ...dwheel Adjustment Discharge Pressure Gauge Discharge Thermometer Tank Air Charge Valve Steam In To Spray Stations 2 Discharge Ball Valve System On Off Switch Start Up Overflow Initial Calibration Start up High low Pressure Switch Figure 5 High Setting upper dial Low Setting lower dial Figure 6 Start Up Vacuum Gauge Set at 8 vacuum Start Up Overflow Drain Steam Supply Handwheel Adjustment Tank Air ...

Page 14: ...erflow drain piping routed overhead It should be at a declining level to a drain for proper start up E Is the Start up overflow line at least 1 1 4 in diameter and completely free from obstructions Never plug restrict or valve off the overflow 2 Problem Pressurized air discharges from the spray gun nozzle when in use It is common for this to be mistaken for steam Solution It is likely that the ove...

Page 15: ...Most spray guns available on the market are designed for low flow applications specific to the car wash industry These spray guns are often not appropriate for in plant applications as they cause considerable flow restriction which reduces pressure and impingement at the surface being cleaned Contact HelioJET Cleaning Technologies for spray gun recommendations E Is your discharge piping undersized...

Page 16: ...or the air actuated steam valve When water supply to the HelioJET is adequate the flowing water lifts the metering disc which raises the magnet The magnet completes the circuit allowing power to the steam valve If the flow switch does not function properly it will affect steam valve operation Inspect the magnet and other components to be sure they are intact Body Housing Bonnet Assembly Flow Switc...

Page 17: ... 01 3 Adapter ADA 01 4 Valve Seat RK AVP 2 02 4 Valve seat RK AVP 2 02 Air Actuated Valve 1 2 3 4 Valve Body Actuator Head Water in Steam out Water out Steam in Pilot Assembly Steam Valve see page 21 item 31 Check condition of steam valve seat Does steam leak through the overflow drain even when the C 60 System is not being used If so replace the steam valve seat Steam Valve Solenoid Check conditi...

Page 18: ...ely 60 120 psi If it is less you may have lost some of the charge If no air discharges from the gun at all the air cushion has been depleted and it must be replenished 18 B Excessive noise can also be caused by a faulty overflow check valve If the overflow check valve does not seat properly it can actually cause excessive air intake through the start up overflow line This can result in increased n...

Page 19: ...arge lines feeding the plant Possible Reasons for Losing the Air Charge A Improper Handwheel Adjustment Improper Handwheel adjustment can cause a gradual loss of the air charge Is there a vacuum reading of less than 4 on the vacuum gauge when the system is in operation If so the air cushion in the reserve tank may become depleted A reduction in air intake as a result of low vacuum is usually accom...

Page 20: ...these components Dial 1 800 444 3546 Item Description Part Number 1 Handwheel 200189 375 2 Dowel Pin 615008 3 Shaft 200376 4 O Ring 611002 5 Plug 200192 6 O Ring 611024 7 Bracket 100122 XXX 8 Waterjet 200329 XXX 9 Dowel Pin 615004 10 O Ring 611019 11 Body 400004 12 O Ring 611010 13 Mixing Chamber 300007 114 14 Amplifier 200328 15 O Ring 611012 16 O Ring 611011 17 Manifold 300038 18 Lockwasher 6 61...

Page 21: ...Components 21 16 1 13 14 4 1 5 10 9 33 27 26 31 22 21 25 11 1 30 28 32 24 2 Water Supply 2 Steam Supply 2 3 8 7 6 29 1 1 4 Start up Drain Discharge High Pressure Hot Water to Plant piping for Spray Guns Etc 17 18 20 23 19 ...

Page 22: ... Steam Trap 1 2 637013 20 Check Valve Start up overflow CV 1 1 4 06 21 Air Intake Check Valve CV 1 4 03 22 Air Intake Nozzle 100054 0016 23 Discharge Hose 632086 031 24 Tank Inspection Hand Hole N A 25 Air Actuated Ball Valve Tank Feed AVB 1 01 26 Tank Check Valves 2 CV 1 02 27 Tank Air Charge Valve BV 1 4 01 28 Quick Disconnect Nipple Tank Air charge 631001 29 Quick Disconnect Coupler Air Supply ...

Page 23: ...s To obtain service under this warranty the defective product must be returned to HCT s factory in LeRoy New York together with proof of purchase failure date and supporting installation data Any defective products to be returned to the factory must be sent freight prepaid documentation to support the warranty claim and or a Return Material Authorization must be included if so instructed HELIOJET ...

Page 24: ...57 North Street Suite 120 LeRoy NY 14482 585 768 8710 ...

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