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HBS 92-20-275, Operating Manual, Page: 5 / 32

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Summary of Contents for 92-20-275

Page 1: ...HBS Bolzenschweiss Systeme GmbH Co KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer Operating Manual C 06 3 Stud Welding Gun 92 20 275 2021...

Page 2: ...info com C 06 3 Operating Manual Issue 2021 01 Order No E BA 92 20 275 Translation of the Original Operating Manual Please keep the manual in a safe place for future reference Transmission and duplica...

Page 3: ...your product No claims can therefore be derived from the data illustrations and descriptions We have compiled the data and information in this reference work with the greatest care and have made ever...

Page 4: ...Safety Precautions 6 2 Symbols and Terms Used 10 3 Scope of Supply 13 4 Accessories 13 5 Technical Data 14 6 Intended Use 15 7 Warranty 16 8 Design and Function 17 9 Welding Process 18 10 Preparing t...

Page 5: ...o KG All rights reserved Reprinting in whole or in part only with the approval of the manufacturer Table of Contents 14 Storage 27 15 Disposal 27 Declaration of Incorporation of partly completed Machi...

Page 6: ...ding machine You endanger yourself and others if you operate the stud welding machine incorrectly or fail to observe the safety precautions and warnings This can lead to serious injury or extensive ma...

Page 7: ...within the meaning of the EMF directive In this case never remain in the vicinity of the stud welding machine during welding Never operate the stud welding machine if persons are located nearby who ar...

Page 8: ...ce with the relevant standard Non flammable clothing A protective apron over your clothing Full ear hearing protection in accordance with the relevant stan dard A safety helmet when welding above your...

Page 9: ...orkers Strong electromagnetic fields are produced in the vicinity of the stud welding machine during welding To reduce the danger posed by electromagnetic fields we recommend among other things the fo...

Page 10: ...damage Caution Problems in operating may occur if this information is not observed No access for people with active implanted cardiac devices No access for persons with implants made of metal No acce...

Page 11: ...facturer 2 Symbols and Terms Used Tip Cross reference to useful information on the use of the stud welding machine Cross references in this operating manual are marked with this symbol or are printed...

Page 12: ...nto direct voltage Stud feeder Device for automatic feeding of welding elements Stud welding gun Device for welding of welding elements Stud welding system Stud welding unit including stud welding gun...

Page 13: ...0 m C 06 3 92 20 275 1 Operating manual C 06 3 E BA 92 20 275 1 Socket wrench AF 17 80 40 085 Inspect the shipment for visible damage and completeness immediately on receipt Report any transport damag...

Page 14: ...mm other dimensions on request Stud length 6 to 40 mm longer studs 40 mm can be welded with optional accessories Stud material Mild steel stainless steel Stud type Any type or shape special chucks if...

Page 15: ...with standardised stud welding elements The use of any other elements will result in the desired strength of the welded joint being diminished The stud welding gun must only be connected to HBS stud w...

Page 16: ...afety precautions Use for other than the intended purpose or Transport damage Warranty entitlement shall no longer be valid if modifications changes or service and repair work is carried out by unauth...

Page 17: ...dle 1 to the welding gun Positioned at the front of the welding gun are the welding piston and the retaining nut 5 used to fix the manual chuck At the front of the welding gun the foot ring is install...

Page 18: ...with the approval of the manufacturer 18 9 Welding Process 9 Welding Process This stud welding gun may only be used for capacitor discharge stud welding with tip ignition contact welding Please refer...

Page 19: ...a chuck suitable for your welding element Welding elements for stud welding with tip ignition Threaded studs PT Stud dimension Chuck d1 Length in mm M3 6 30 mm 82 50 003 M4 6 40 mm 82 50 004 M5 8 45...

Page 20: ...hreaded part sticks out of the chuck For welding elements with internal threads or chucks for internal th readed studs a special stop pin accessory for internal threads can be delivered Adjust the sto...

Page 21: ...20 3 mm up to 155 mm 82 50 030 2 7 mm up to 155 mm 82 50 027 for CD flat connection and double flat connection 6 3 Dimension Chuck 6 3 mm 82 50 050 10 2 Mounting the Chuck Loosen the retaining nut on...

Page 22: ...l of the HBS stud welding unit Danger if used other than for the intended purpose Use the stud welding gun only for CD stud welding contact welding and only in combination with stud welding units from...

Page 23: ...es not weld Control cable defective with present contact signal on stud welding unit Check control cable for electrical flow at control cable sleeve Pin 3 and 4 with pressed welding gun trigger In cas...

Page 24: ...val of the manufacturer 24 12 Troubleshooting Work marked with may only be carried out by qualified electricians Please contact our Service department if none of the measures described remedies the si...

Page 25: ...stud welding unit Prior to this disconnect the stud welding gun from the stud welding unit Danger from insufficiently qualified operating personnel Carry out only the work described here on your stud...

Page 26: ...1 Adjusting the Chuck in this manual Before every use inspect the bellows on the front part of the welding gun for proper seating and or damage Never work with damaged or incorrectly seated bellows Th...

Page 27: ...n not in use Protect the stud welding gun from moisture and metallic contamination Store the stud welding gun only under the following ambient conditions Storage temperature 5 C to 50 C 23 F to 122 F...

Page 28: ...5 2 1 5 4 1 5 5 1 5 6 1 5 8 1 5 10 1 5 11 1 5 15 1 5 16 1 6 1 1 6 2 1 6 3 1 6 4 1 7 1 1 1 7 2 1 7 3 1 7 4 that special technical documentation was compiled in accordance with Part B of Annex VII of t...

Page 29: ...r Detailed descriptions of errors Service Support may be done up to the value of EUR without quotation Yes No Could you find any damage burn marks on the cables Yes No on chucks Yes No Are all plug an...

Page 30: ...upport 24 29 full ear hearing protection 8 fumes harmful to health 7 G glossary 12 goggles with visor 8 H hazards for the machine 10 hazards for the operator 10 heart pacemaker 7 10 helmet 8 I intende...

Page 31: ......

Page 32: ...HBS Bolzenschweiss Systeme GmbH Co KG Felix Wankel Strasse 18 85221 DACHAU GERMANY Phone 49 8131 511 0 Fax 49 8131 511 100 E mail international hbs info com www hbs info com...

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