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Hayward HRSN6 series, Installation, Operation And Maintenance Instructions

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Hayward HRSN6 series Installation, Operation And Maintenance Instructions Download Page 19

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

HRSN6IOM Rev D   ECR 102V

Page 19 of 24 

Hayward Flow Control
1-888-HAY-INDL (1-888-429-4635)

www.haywardflowcontrol.com

Steel Cut Gearing

Steel Cut 

Gearing

Inside the actuator

Heavy Duty 

Drive Motor

Easily accessible switch & 

cam stacks

Modular Control Cards including 

internal heater, 2 position, 

3 position, proportional control, 

custom interfaces.

Worm Override Shaft

Torque 

Switches

Aluminum Casting

NEMA 4X Protection

Aluminum Casting

NEMA 4X Protection

Cast Iron Casting

NEMA 4X Protection

NEMA 4X

Cover Seal

Captured

Cover Screws

NEMA 4X 

Sealed Conduit Entry

(2) - 3/4”

Removable Wiring Block

ISO5211 

Mounting 

System

Position Indicator

ISO5211 Double 

Square Female 

Drive Socket

External 

Mechanical Stop 

Adjustments

Main Shaft Ball Bearings

Manual Override 

Handwheel

EXPLODED VIEW

MECHANICAL DATA

Back to TOC

Summary of Contents for HRSN6 series

Page 1: ...02V Page 1 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com TO PREVENT POTENTIAL INJURY OR DAMAGE TO PROPERTY READ THIS MANUAL CAREFULLY AND COMPLETELY INSTALLATION...

Page 2: ...ctions WARNING Failure to bond all electrical equipment to system structure will increase risk for electrocution and could result in injury or death To reduce the risk of electric shock see installati...

Page 3: ...ehavior 10 Auxiliary Switch Cam Mapping 10 Commissioning 11 On Off Control 11 Proportional Control 12 Proportional Calibration 14 120 230VAC Models 14 Calibration Continued 15 Troubleshooting 16 On Of...

Page 4: ...r Max 600 1200 230VAC Current Draw Start Run LRA 4 1A 2 2A 4 5A Speed 90 60Hz 50Hz seconds 119 143 Motor 230V Capacitor Run TENV 200W On Off Proportional Duty Cycle IEC60034 25 S2 15 min 50 S4 50 Moto...

Page 5: ...hese actuators are designed to be used between a horizontal and upright position Do NOT mount the assembly with the actuator top below a horizontal position i e upside down When installing conduit use...

Page 6: ...d A D not all terminals are used on all models Removable terminal blocks facilitate ease of field wiring and testing To remove a terminal block from the PCB receiver pullstraightOUTinadirection parall...

Page 7: ...ing power to the motor when a high torque event occurs Torque Switch Normal Mode 1 In normal operating mode the torque switch and drive cam are in the neutral position shown in the photo 2 Internal ge...

Page 8: ...ired CW position use a sharp 2 5mm hex key to free up the cam set screw Take care not to let the hex key slip at this stage it can easily strip out Once it is free adjust it as described below Rotate...

Page 9: ...travel adjustment for the actuator CCW position With POWER OFF and the actuator at its required CCW position use a sharp 2 5mm hex key to free up the cam set screw Take care not to let the hex key sli...

Page 10: ...Adjust CCW Auxiliary Cam 1 Cam 4 is the fourth cam up from the bottom green and is the CCW auxiliary switch adjustment an optional switch typically used to indicate the actuator reached its CCW positi...

Page 11: ...motor is allowed to drive the gear train into the mechanical stop Remove power from this device BEFORE making any travel adjustments WARNING LETHAL voltages may be present insidethisactuator II If it...

Page 12: ...reference actuator terminals 5 and 6 C On HRSN5 6 Series units during CW travel movement depress the lever on the LOWER torque switch to interrupt actuator movement as a check of the system 5 Generat...

Page 13: ...ositions fails to move in the correct directions or fails to stop movement when the respective torque switch levers are depressed IMMEDIATELY STOP the operation of the actuator and refer to the Table...

Page 14: ...ut three seconds then release A The unit will run to its full CCW position stop for a few seconds then run back to its full CW position B Wait 20 seconds the unit will complete the calibration routine...

Page 15: ...rminal block ONLY FB Out Connection to Main Term Block Potentiometer Connector Power Calibrate On Off Control Signal IN Connection to Main Term Block L2 Neu L1 Hot Feedback Select Jumpers Feedback Out...

Page 16: ...op more than 10 Cams improperly set REMOVE POWER Check to see if cams rotate freely on the cam shaft using your finger Cams MUST be secure and set according to the procedures in the Adjusting CW CCW E...

Page 17: ...que Remove the actuator from the driven device If the actuator now moves the torque required by the mechanical device exceeds that of the actuator Increase actuator size With the actuator removed from...

Page 18: ...ge 18 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com COVER REMOVAL CLEARANCE HANDWHEEL WEIGHT MODEL IN MM IN MM TURNS FOR 90 LBS KG HRS6A 9 84 250 11 41 290 48 tur...

Page 19: ...2 position 3 position proportional control custom interfaces Worm Override Shaft Torque Switches Aluminum Casting NEMA 4X Protection Aluminum Casting NEMA 4X Protection Cast Iron Casting NEMA 4X Prot...

Page 20: ...various wire sizes over distance Be sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model WARNING To avoid dangerous or fatal electrical shock tu...

Page 21: ...Rev D ECR 102V Page 21 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com On Off Control Torque Switches Battery Backup LCS HRSN6A 120vac On Off HRSN6A 230vac On Off 1...

Page 22: ...2V Page 22 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com Proportional Control Torque Switches Battery Backup LCS HRSN6A 120vac Proportional HRSN6A 230vac Proporti...

Page 23: ...USE ONLY HAYWARD GENUINE REPLACEMENT PARTS HRSN6IOM Rev D ECR 102V Page 23 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com NOTES Back...

Page 24: ...M Rev D ECR 102V Page 24 of 24 Hayward Flow Control 1 888 HAY INDL 1 888 429 4635 www haywardflowcontrol com This page intentionally left blank APAKGOFNANHKEJGPEK AAPFCECDDKEPEIBPPK ANPODIEIEJIPCIBPKK...

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