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17

5. MAINTENANCE AND WINTERISATION

5.1 Maintenance

These maintenance operations must be carried out once per year in order to 

guarantee the longevity and the good working condition of the heat pump.

•  The maintenance and repairs of the device must be carried out by an 

accredited professional in accordance with the regulatory texts and the 

rules of the art in effect in the country where the device is installed (see 

§ 3.4). 

For any intervention on the cooling circuit, the professional must hold a 

certificate of competence in handling refrigerants.

•  Check the power cable. If the power cable is damaged, it has to be 

replaced by the manufacturer, its after-sales service or by a qualified and 

authorised person.

•  Verify the grounding connection of the device and its continuity.

•  Clean the coil with the help of a soft brush or jet of air or water (

Warning, 

never use a high pressure cleaner

).

•  Verify that the drains flow well.

•  Verify the tightening of the hydraulic and electrical connections 

•  Verify the hydraulic sealing of the condenser.

•  Have the leak-tightness of the cooling circuit to the leak detector checked 

by an 

accredited professional

.

Before any maintenance operation, the heating pump must be 

disconnected from any electrical current source. The maintenance 

operations must only be carried out by personnel that is qualified and 

authorised to handle liquid refrigerants.

5.2 Winterising

•  Put the heat pump in “OFF” mode.

•  Cut the power supply to the heat pump.

•  Empty the condenser with the help of the drain to avoid any risk of 

deterioration (high risk of freezing).

•  Close the by-pass valve and unscrew the entry/exit connection unions.

•  Eliminate the maximum amount of residual stagnant water from the 

condenser with the help of an air gun.

•  Close the water entry and exit areas of the heating pump to avoid 

introducing foreign bodies.

•  Cover the heating pump with a dedicated winterising case.

Any damage caused by poor winterising maintenance will lead to 

cancellation of the warranty.

Summary of Contents for HeatRelax

Page 1: ...SWIMMING POOL HEAT PUMP UNIT Installation Instruction Manual ISHPR_RevA HeatRelax HeatRelax ...

Page 2: ...am 7 3 2 Heat pump 7 3 3 Hydraulic connection 9 3 4 Electrical Connection 10 3 5 Initial start up 11 4 USER INTERFACE 13 4 1 Overview 13 4 2 Settings and viewing the set point 14 4 3 Locking and unlocking the touch screen 14 4 4 Operating mode selection 15 4 5 Water flow setting 16 5 MAINTENANCE AND WINTERISATION 17 5 1 Maintenance 17 5 2 Winterising 17 6 APPENDICES 18 6 1 Wiring diagrams 18 6 2 H...

Page 3: ...e cooling circuit the professional must hold a certificate of competence in handling refrigerants For France Low voltage electrical installation according to NF C 15 100 Legislation on the handling of refrigerants Decree 2007 737 and its implementation orders Installation and maintenance conditions Do not attempt to install this device by yourself This product was designed exclusively for domestic...

Page 4: ...he condenser Have the leak tightness of the cooling circuit to the leak detector checked by an accredited professional Before any maintenance operation the heating pump must be disconnected from any electrical current source The maintenance operations must only be carried out by personnel that is qualified and authorised to handle liquid refrigerants Instructions for winterising Put the heat pump ...

Page 5: ...col GWP Value 1 2088 Value based on the 4th GIEC report Any intervention on the cooling circuit must be carried out by an accredited professional as mentioned hereinabove Periodic inspections for refrigerant leakage can be required as a function of European or local legislation Please contact your local distributor for additional information Warning refrigerants can be odourless Do not pierce or h...

Page 6: ...ting Rotating Number of fans _ 1 1 1 1 Fan power W 90 120 120 150 Fan rotation speed RPM 850 850 850 850 Fan direction _ Horizontal Horizontal Horizontal Horizontal Acoustic power Lw dB A 66 9 68 8 69 1 68 8 Sound pressure level at 10 m dB A 35 8 37 6 37 9 37 5 Hydraulic connection mm 50 50 50 50 Water flow rate m3 h 1 8 2 8 3 6 5 3 Water pressure drop max kPa 0 3 2 0 1 8 4 0 Unit net dimensions L...

Page 7: ...d efficient operation Heating mode Cooling mode Outside temperature 2 C 35 C 7 C 43 C Water temperature 12 C 40 C 8 C 40 C Relative humidity 80 80 Set point setting range 8 C 32 C 8 C 32 C If the temperature or humidity do not fall within these conditions safety devices may be triggered and the heat pump may no longer work A MODE S E T A MODE S E T ...

Page 8: ...2M HPR19M Unit mm Model HPR06M HPR09M HPR12M HPR19M Mark A 570 602 602 871 B 746 956 956 1116 C 264 334 334 425 D 305 375 375 470 E 295 360 360 447 F 395 545 545 790 G 93 98 98 103 H 270 350 350 400 Water outlet diam 50 mm Water inlet diam 50 mm HeatRelax HeatRelax B A F E C D G H ...

Page 9: ...is preferably sunlit and sheltered from dominant winds The device must be perfectly accessible for later installation and maintenance work Placed under a shelter the minimum required distances mentioned below must be respected in order to avoid any risk of air recirculation and a deficiency in the unit s overall performance HeatRelax HeatRelax Pool Water outlet Electrolyser cell or other treatment...

Page 10: ... bushing fastenings and washers supplied Fasten the device in compliance with the tightening indicated to avoid any risk of accident or damage to equipment and persons Another possibility install the heat pump on rubber floor supports using suitable fastenings not supplied x 4 5 7 N m The maximum installation distance between the unit and the swimming pool is 15 metres The total length of the pipi...

Page 11: ...ll a by pass valve between the heat pump inlet and outlet from the filter 50 mm H2 O INLET to the pool 50 mm H2 O OUTLET If an automatic distributor or an electrolyser is used it should be installed imperatively after the heat pump with the goal of protecting the titanium condenser against an elevated concentration of chemicals Be sure to install the by pass valve and the supplied union connection...

Page 12: ...wer supply and two are for the filtration pump control Servo control OUT2 3 INSTALLATION AND CONNECTION continued 3 4 Electrical Connection F NF C15 100 GB BS7671 1992 D DIN VDE 0100 702 EW EVHS HD 384 7 702 A ÖVE 8001 4 702 H MSZ 2364 702 1994 MSZ 10 553 1 1990 E UNE 20460 7 702 1993 RECBT ITC BT 31 2002 M MSA HD 384 7 702 S2 IRL Wiring Rules IS HD 384 7 702 PL PN IEC 60364 7 702 1999 I CEI 64 8 ...

Page 13: ...n the control panel 3 INSTALLATION AND CONNECTION continued Models HPR06M HPR09M HPR12M HPR19M Power supply V Ph Hz 230 V 1 50 Hz 230 V 1 50 Hz 230 V 1 50 Hz 230 V 1 50 Hz Fuse rating aM A 8 aM 10 aM 16 aM 20 aM D curve circuit breaker A 8 D 10 D 16 D 20 D Cable section mm2 3G 1 5 3G 2 5 3G 2 5 3G 4 Never use an electrical plug for the power supply The electrical power supply must have in a suitab...

Page 14: ...nit will shut down It will restart automatically provided the pool pump is running if the pool temperature falls by 0 5 C below the set temperature Flow rate controller The unit is fitted with a flow rate controller that turns on the heat pump when the pool filtration pump is running and turns it off if the filtration pump is off If the water is low alarm code E03 is displayed on the regulator See...

Page 15: ...y to heating mode Legend On Off and Return button Scroll down Scroll up HeatRelax HeatRelax HeatRelax OFF mode When the heat pump is on standby OFF mode the indication OFF is displayed on the control screen ON mode When the heat pump is running or adjusting ON mode the water inlet temperature is displayed on the screen 2 s OFF mode ON mode ...

Page 16: ...sired set point Settings are made to an accuracy of 0 5 C Note The settings are automatically saved after 5 s if no button is pressed It is recommended never to exceed 30 C to avoid deterioration of the liners 4 3 Locking and unlocking the touch screen Press the On Off button for 5 seconds until it beeps The buttons become inactive To unlock press for 5 seconds until it beeps The buttons become ac...

Page 17: ...15 4 USER INTERFACE continued HeatRelax HeatRelax HeatRelax HeatRelax 1 s 1 s 1 s 4 4 Operating mode selection OFF mode OFF mode Heating mode Automatic mode Cooling mode 1 s ...

Page 18: ...e inflow and outflow temperatures directly on the control panel by following the procedure below Then adjust the by pass to obtain a difference of 2 C between the inflow and the outflow Press once to exit the menu Note Opening the by pass valve creates a weaker flow which results in an increased T Closing the by pass valve creates a stronger flow which results in a decreased T Inflow temperature O...

Page 19: ...y that the drains flow well Verify the tightening of the hydraulic and electrical connections Verify the hydraulic sealing of the condenser Have the leak tightness of the cooling circuit to the leak detector checked by an accredited professional Before any maintenance operation the heating pump must be disconnected from any electrical current source The maintenance operations must only be carried ...

Page 20: ...4 GND DI05 GND AI01 GND DI06 GND CN6 AI06 CN16 GND 5V OUT1 OUT2 2 2 IT IT OT OT AT AT CT CT C1 TC 12V 6 8K BLU Y G BRN Controller 2 6 APPENDICES 6 1 Wiring diagrams COMMENT AT AIR TEMPERATURE SENSOR COMP COMPRESSOR CT EVAPORATOR TEMPERATURE SENSOR FM FAN MOTOR FS WATER DETECTOR HP HIGH PRESSURE SWITCH IT WATER INLET TEMPERATURE SENSOR LP LOW PRESSURE SWITCH OT WATER OUTLET TEMPERATURE SENSOR TC 23...

Page 21: ...DI04 GND DI05 GND AI01 GND DI06 GND CN6 AI06 CN16 GND 5V L 1 2 FM C2 BLK BLU RED RED N N 6 8K TC 12V K1 OT OT t 5K RED Controller 6 APPENDICES continued COMMENT AT AIR TEMPERATURE SENSOR COMP COMPRESSOR CT EVAPORATOR TEMPERATURE SENSOR FM FAN MOTOR FS WATER DETECTOR HP HIGH PRESSURE SWITCH IT WATER INLET TEMPERATURE SENSOR LP LOW PRESSURE SWITCH OT WATER OUTLET TEMPERATURE SENSOR TC 230V 12V TRANS...

Page 22: ...CN16 GND 5V IT IT OT OT AT AT CT CT FS FS LP LP HP HP 6 8K OUT1 OUT2 RED N K1 L 1 2 4V N 4V C1 N N L N N TC 12V 2 BLU Y G BRN Controller 2 N 1 2 L 6 APPENDICES continued COMMENT AT AIR TEMPERATURE SENSOR COMP COMPRESSOR CT EVAPORATOR TEMPERATURE SENSOR FM FAN MOTOR FS WATER DETECTOR HP HIGH PRESSURE SWITCH IT WATER INLET TEMPERATURE SENSOR LP LOW PRESSURE SWITCH OT WATER OUTLET TEMPERATURE SENSOR ...

Page 23: ...olarity Wire terminals 1 and 2 as indicated in the diagram above to activate the operation of the filtration pump in 2 minute cycles each hour if the temperature of the pool is lower than the set point Never connect the power supply of the filtration pump directly to terminals 1 and 2 Power supply 230V 50Hz Monophasic pump Dry contact 7 A max OUT2 ...

Page 24: ...22 6 APPENDICES continued 6 3 Exploded view and spare parts HPR06M HeatRelax HeatR elax 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 21 2 ...

Page 25: ...0157 Low pressure switch 0 15Mpa 7 HWX32029210002 Motor bracket 27 HWX20001494 Filter 8 HWX32025210169 Left panel 28 HWX20013605 High pressure switch 9 HWX32025120026 Coil 29 HWX20000110174 Compressor 10 HWX32029210006 Long stiffening plate 11 HWX32025210170 Top cover 12 HWX32029210007 Short stiffening plate 13 HWX32029210005 Centre wall 14 HWX200036005 Flow detector 15 HWX20003504 Compressor capa...

Page 26: ...24 6 APPENDICES continued HPR09M 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 ...

Page 27: ...e 7 HWX32012210229 Motor bracket 27 HWX20000360157 Low pressure switch 0 15Mpa 8 HWX32012210426 Left panel 28 HWX20041446 Filter diam 9 7 diam 3 4 9 HWX32008120049 Coil 29 HWX20013605 High pressure switch 10 HWX32012210225 Long stiffening plate 30 HWX20000110135 Compressor 11 HWX32012120061 Titanium PVC condenser 12 HWX200036005 Flow detector 13 HWX32012210424 Top cover 14 HWX32012210224 Short sti...

Page 28: ...26 6 APPENDICES continued HPR12M 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 29 ...

Page 29: ...e 7 HWX32012210229 Motor bracket 27 HWX20000360157 Low pressure switch 0 15Mpa 8 HWX32012210426 Left panel 28 HWX20041446 Filter diam 9 7 diam 3 4 9 HWX32012120086 Coil 29 HWX20013605 High pressure switch 10 HWX32012210225 Long stiffening plate 30 HWX20000110231 Compressor 11 HWX32012120056 Titanium PVC condenser 12 HWX200036005 Flow detector 13 HWX32012210424 Top cover 14 HWX32012210224 Short sti...

Page 30: ...28 6 APPENDICES continued HPR19M HeatRelax HeatR elax 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 31: ... Board 7 HWX20013605 High pressure switch 29 HWX20000360006 Compressor power switch 8 HWX20041437 4 ways valve 30 HWX20003676 Start relay 9 HWX32009210365 Frame 31 HWX20003509 Fan capacitor 450V 5µF 10 HWX950053104957 3 button controller 32 HWX200037006 230V 12V transformer 11 HWX32009220099 Front panel 33 HWX32009210117 Electrical box 12 HWX20000220169 Grille 34 HWX32009120042 Titanium PVC conden...

Page 32: ...or air flow too weak or coil obstructed Check the low pressure switch and the refrigerating circuit pressure to see if there is a leak Clean the coil surface Check the fan rotation speed Check the free circulation of air through the coil Flow sensor fault E03 Insufficient water flow or sensor short circuited or faulty Check the water flow check the filtration pump and flow sensor for any faults Te...

Page 33: ... terms of the warranty and request the repair or replacement of an item No equipment returned to our factory will be accepted without our prior written agreement Worn parts are not covered by the warranty 6 6 End of life of the device The symbol of the crossed out dustbin concerning the treatment and the reclamation of electrical and electronic waste means that the products must not be disposed of...

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