Hayward Aqua Solar GL-235 Operation And Installation Manual Download Page 4

Freeze Protection

If you are relying on the collectors naturally draining to provide freeze protection, it is

very important that you use a 

non-positive seal valve or drill a hole (1/8"--1/4") in the

diverter of a positive seal valve to allow the collectors to drain.

  Alternatively, the GL-

235 control can provide recirculate freeze protection.  If enabled, when the GL-235

senses a freeze condition at the collector sensor, it will allow circulation of relatively

warm water from the pool to the collector panels.

The GL-235 will allow recirculation when the collector temperature falls below 40ºF and

will stop circulation when the collector temperature rises above 42ºF.  While this type

of freeze protection has proven to be adequate in relatively mild climates, it is extremely

important that the sensors be properly placed and that the homeowner realize that the

system is unprotected in the event of a power failure.  Recirculate freeze protection is

NOT recommended in climates where freezing temperatures are common or last for

extended periods.

Hayward strongly recommends the use of GC-3 freeze snap switches if freeze protection

is being utilized.  Snap switches should be wired in series with the collector sensor.

Placement of the snap switches at the coldest point of the collector array and exposed

plumbing will help assure that freeze protection starts early enough to protect the

system.

The GL-235 is shipped from the factory with recirculate freeze protection disabled (the

jumper is present but installed on one pin only).  To activate recirculate freeze

protection, install the jumper across both pins marked “RECIRC”, located near the top

right of the main circuit board.

If recirculate freeze protection is to be used on a GL-235, either:

• The filter pump must be set for continuous operation

or

• The GL235 High Voltage Output must be wired for Timer Override function.

Nocturnal Cooling

The GL-235 has nocturnal cooling logic, which can be enabled/disabled via a jumper

on the main circuit board.  During nighttime hours, when enabled, the GL-235 will

circulate relatively warmer water from the pool to the collector panels, thus cooling the

pool over time.  The GL-235 will circulate water when the collector temperature AND

the pool temperature is hotter than the high limit setting.  Circulation will stop when the

collector temperature is 3ºF less than the pool temperature OR the pool temperature is

cooler than the high limit setting.  The GL-235 is shipped from the factory with nocturnal

cooling disabled (the jumper is present but installed on one pin only).  To activate

nocturnal cooling, install the jumper provided onto the two pins marked “COOLING”

located near the top right of the main circuit board.

If nocturnal cooling is to be used, either:

• The filter pump must be set for continuous operation

or

• The GL235 High Voltage Output must be wired for Timer Override function.

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Measuring Voltage of Pool Sensor

(Use the same method to measure the Solar Sensor)

Figure 5

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