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Maximum Power (for Automatic braking only)

:  

The controller is factory pre-set to 50%.  When the controller senses maximum deceleration, the most 

power that the controller will send to the trailer brakes will be 50%.   

Changing Maximum Power for Automatic operation only 

(Manual operation is not 

affected) 

Note:

 To change the maximum power level, the controller must be in “normal” operating mode

.

 

The maximum power may be changed from the default 50% value by doing the following: 

With the vehicle at rest

1.

, press either the “+” or “-“ button momentarily and release. The set maximum

power will be displayed. 

2. While this maximum power value is displayed, press either the “+” (increase) or “-“ (decrease)

button to make changes to the power setting.  The power percentage will change in increments
of 5% with each sequential button push.

3. The controller is instantly set to the newly displayed value.
4. When no button has been pressed for several seconds, the system will become idle and the

display will change to Display mode (P, E, C, PH, or EH).

NOTE: when the value reaches 100%, the display will read “99.” 

Manual Slide Lever Operation 

WARNING:

 

Manual operation via the manual slide lever may not disengage the Cruise Control 
on some vehicles.

!

The 

“Manual Slide Lever”

 (Figure 1) is located on the front right side of the controller.

The further the manual slide lever is moved from the right to the left, the greater the amount of
trailer braking power.

The manual slide lever operation is an independent circuit and overrides the maximum power
setting to allow full braking power when required.

The manual slide lever is used to apply the trailer brakes independently of the tow vehicle brakes
or to override the automatic trailer brakes when more braking is required.

The manual slide lever is used in emergency stop situations when more braking may be required
than is available with the maximum power setting or for control of excessive trailer sway.

The tow vehicle and trailer brake stoplights will be illuminated during the manual lever activation.

TIP: 

It is normal to hear the trailer brake magnets “hum” when operating the trailer 
brakes.

 

Summary of Contents for Genesis 81790

Page 1: ...structions Leave these instructions in tow vehicle for future reference IMPROPER INSTALLATION AND OPERATION COULD CAUSE PERSONAL INJURY AND OR EQUIPMENT AND PROPERTY DAMAGE SAFETY INFORMATION WARNING...

Page 2: ...TRAILER SETUP ADJUSTMENT BUTTONS MANUAL OVERRIDE SLIDE LEVER DIGITAL DISPLAY ANCHOR HOLES FOR MOUNTING Figure 1 Front View of Genesis Acceptable Mounting Angles MOUNTING BRACKET FRONT OF VEHICLE 35 TO...

Page 3: ...h allows the driver to easily apply the manual override and see the digital display Tinnerman Nut Self Tapping Screws Pan Head Machine Screw Mounting Bracket Mounting Bracket Figure 3 Attachment of Mo...

Page 4: ...onnected to a known good ground preferably the negative battery post Improper or no ground will result in poor controller performance or lack of performance altogether Improper ground connection can d...

Page 5: ...50 AMP 9 Bulbs 30 AMP 40 AMP 40 AMP 50 AMP Order Color Function Wire Size AWG Connect To 1st White Ground 16 grounded metal part of the firewall or directly to the negative terminal of the battery Con...

Page 6: ...CONTROLLER TOW VEHICLE TRAILER ELECTRICAL CONNECTOR TRAILER GROUND TRAILER BRAKES BLUE GROUND STOP LAMPS 20 AMP INLINE FUSE NOT FURNISHED WHITE BLACK RED CHASSIS GROUND Figure 4 Wiring Diagram WARNIN...

Page 7: ...NTROLLER FUNCTION RED BLACK 12 VOLT SUPPLY LIGHT BLUE RED STOPLIGHT DARK BLUE BLUE TRAILER BRAKES BLACK WHITE GROUND BROWN NOT USED ILLUMINATION 2004 INFINITY CONTROLLER FUNCTION RED BLACK 12 VOLT SUP...

Page 8: ...these instructions Leave these instructions in tow vehicle for future reference IMPROPER OPERATION COULD CAUSE PERSONAL INJURY AND OR EQUIPMENT AND PROPERTY DAMAGE SAFETY INFORMATION WARNING Indicate...

Page 9: ...return to stand by mode While standing by the controller will display the currently selected mode of display power voltage or current Further explanation of these modes is included in this document S...

Page 10: ...eral seconds the display will revert back to showing the display mode P E C PH or EH Maximum Power Gain 50 is the factory default setting 5 increments from the set Minimum Power setting to 100 100 is...

Page 11: ...that the amperage draw of the trailer brakes is in the proper range based on the number of axles on the trailer DO NOT use this setting while operating the vehicle With the manual fully on the brake c...

Page 12: ...s designed to allow more or less power to be delivered to the brakes when the controller does not sense deceleration See the section for loaded trailer weight guidelines on the last page of this docum...

Page 13: ...d the display will change to Display mode P E C PH or EH NOTE when the value reaches 100 the display will read 99 Manual Slide Lever Operation WARNING Manual operation via the manual slide lever may n...

Page 14: ...inate check and repair trailer wires bulbs bulb ground connections and the tow vehicle trailer connector I Also check the red stop light wire connection of the brake controller for connections to the...

Page 15: ...0 the trailer brakes are applied only when the sensor detects deceleration With the vehicle at rest and the brake pedal depressed there should be no or slight output to the trailer brakes when minimum...

Page 16: ...ected and OC is flashing change the display mode to PH or EH PH is recommended TIP During the time that the controller senses the Hazard Flash no power will be sent to the trailer brakes Therefore the...

Page 17: ...rcuit Improperly grounded Check and repair all ground connections Out of Round brake drums Repair replace Intermittent or surging brakes Worn wheel bearings Repair replace Direct short to ground eithe...

Page 18: ...Change Display mode to PH or EH Note These two modes do not check for a trailer connection Controller displays flashing OC Note If the display mode is set to PH or EH the controller will not check for...

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