Hawker P7/I.S. Operating And Installation Instructions Download Page 15

 

 

Page 15 of 22 

5.1.4  Special conditions for safe use 

(denoted by an X after the certificate number) 

 
1. 

The Holder Type 1G/0 HPE5/IS shall not be used with an input current, 

Ι

i, that is in 

excess of 100 mA. 

 
2. 

The  equipment  cannot  be  considered  capable  of  withstanding  500  Vrms.  a.c. 
voltage test to earth (a requirement of clause 6.4.12 of EN 50020:2002). This shall 
be taken into account when the equipment is being installed. 

 

3. 

Holder  Types  1G/0  HPEXXXX/IS  and  1G/0  HPE5/IS  shall  not  be  directly  installed  
in  any  process  where  the  plastic  holder  or  plastic  electrode  coating  might  be 
charged  by  the  rapid  flow  of  a  non-conductive  medium,  including  application, 
cleaning, maintenance or other. 

 
4. 

In  any  equipment  installation  the  cap  of  the  Holder  Type  1G/0  HPE12/P  and  the 
electrodes of versions of the holders fitted with titanium electrodes shall be provided 
with protection from impact or installed such that impacts cannot occur. 

 

 
5.2 

Installation 

 

Electrodes  should  preferably  be  mounted  vertically  in  the  vessel.    Spacing  between  the 
electrodes and their distance from the side of the vessel is dependent on the likelihood of 
bridging  due  to  floating  matter  and  the  degree  of  turbulence.    For  clean  application  the 
distances  can  be  as  low  as  5  -  8cm  but  in  the  case  of  raw  sewage  the  recommended 
distance  is  23cm.    Using  plastic  coated  electrodes,  which  are  available  from  stock,  can 
eliminate  bridging,  always  bare  at  least  50mm  of  the  coating  and  have  the  reference  ‘G’ 
electrode central. 
 
Wall  mounted  brackets  are  available  for  the  electrode  holders.    Where  turbulence  is 
expected, electrodes of long length should be fitted with steady brackets. Both these are 
available from stock. 
 
Care must be taken when mounting to ensure that the electrode holder insulators protrude 
through the surrounding material e.g. concrete floors.  If only the electrodes protrude they 
may find a conductive path through the concrete and not the liquid in the vessel.  
 
It is advisable to clean electrode rods and insulators at periodic intervals. 
 
The  electrode  holder  suitability  should  be  confirmed  as  being  correct  for  the  hazardous 
location, and must carry the specific certification. 
 
The electrode conductors are electrically isolated from earth.  Using a separate ‘G’ probe 
as the common probe, and not the vessel or any part of its structure will provide the best 
operational performance, and will comply fully with the system certification.   
 
Termination consists of crimp/solder terminals, washers and nut or screw, this may be by 
collar or direct to the electrode, depending upon holder type.   All connecting hardware is 
provided  with  the  holder.  The  user  should  ensure  a  sound  connection,  which  does  not 
interfere, contact or stress any other connection if present.  Adequate clearance must be 

Summary of Contents for P7/I.S.

Page 1: ...troller type P7 I S Certificate No SIRA03ATEX2160X Electrode Holders Certificate No SIRA03ATEX2159X Conductivity Operated Level Control System Certificate No Ex03E2161 Hawker Electronics Limited O M 7...

Page 2: ...4 2 3 Basic controller testing 10 4 3 Technical specification 12 5 0 Electrode Holders 13 5 1 Cat 1 Electrode holders 13 5 1 1 Type identification 13 5 1 2 Certification markings 14 5 1 3 Conditions o...

Page 3: ...ected the unit either de energises or energises its internal relay dependent on the fail safe setting providing the user with a set of volt free S P C O contacts The unit may be used for High or Low a...

Page 4: ...acing ventilation or cooling should be provided Ambient operating temperature ranges other than 20 C to 40 C will be indicated on the product label The equipment is intended to be used only in dry cle...

Page 5: ...se to a spread of additional risks in the event of a power failure it must be possible to maintain them in a safe state of operation independently of the rest of the installation this is the responsib...

Page 6: ...uipment shall only be carried out by the manufacturer or in accordance with the applicable code of practice 6 The certification of this equipment relies on the following materials used in its construc...

Page 7: ...rnal relay contacts These relay contacts must not switch more than 5A r m s or 250V r m s or 100 VA 4 1 4 Electrical connection and housing The electrical connections are made to the terminal blocks s...

Page 8: ...IS technical specifications for ordering information Always check to ensure the controller specifications are suited to the supply and its application before installing The input supply fail safe set...

Page 9: ...ded that this manual be used for optimum performance No attempt should be made to remove this trim Precautions before testing Before disconnecting any mains leads or control wiring at the controller o...

Page 10: ...erating cycle to ensure correct operation 4 2 3 Basic controller testing If necessary the controller can be tested without connecting to the electrode holders so its correct basic function and the use...

Page 11: ...e supply to the volt free contacts has been switched OFF and remove the wires from the terminal block Use an approved ohmmeter to measure the contact resistance Check with the Relay de energised Led O...

Page 12: ...cial low range to approx 7K Ohm Switching response 1s Operating Temp 20 C to 40 C Cable Typically 70m See drawing 2920 for maximum permitted Levels for intrinsic safety Capacitance max before sensitiv...

Page 13: ...gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheet that...

Page 14: ...Sira 03ATEX2159X may be used in zones 0 1 and 2 with flammable gases and vapours with apparatus groups IIA IIB IIC and with temperature classes T1 T2 T3 T4 T5 and T6 The ambient temperature operating...

Page 15: ...recommended distance is 23cm Using plastic coated electrodes which are available from stock can eliminate bridging always bare at least 50mm of the coating and have the reference G electrode central...

Page 16: ...alculating cable capacitance and inductance follow 6 1 Cable inductance Example of calculating cable inductance Method A As the L R Ratio remains constant regardless of cable length this is the easies...

Page 17: ...ch as the HPE8 when mounted 230mm apart may be up to 18m in length before this figure is exceeded Light duty electrodes such as the HPE7 mounted 75mm apart may be up to 15m in length which is far beyo...

Page 18: ...ed except that it must not be supplied from nor contain under normal or abnormal conditions a source of potential with respect to earth ground in excess of 250V a c r m s or 250V d c and ii Controller...

Page 19: ...roller G terminals Where a multiple controller system uses a Holder Type 1G 0 HPE5 IS as a common G holder the maximum number of P1 P2 holders that may be fitted is five 7 4 Permissible interconnectin...

Page 20: ...Page 20 of 22...

Page 21: ...K Notified Body Sira Certification Service 0518 Rake Lane Eccleston Chester CH4 9JN Conformity has been demonstrated with reference to the following documentation EC type examination certificate Sira...

Page 22: ...Page 22 of 22...

Page 23: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA O ce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 2...

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