Hawke Power Ex Manual Download Page 4

Power     Termination Procedure

 

(AI365 Rev 5 – 01Mar16) 

 

12)

 

Tighten the 2 grub screws on the internal earth lug into 
the earth conductor as tight as possible so that the earth 
wire is sufficiently clamped. If earth is to be carried 
through to a contact, crimp contact prior to tightening 
grub screws. 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
13)

 

Slide the spacer tube over the conductors and onto the 
rear shell. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
14)

 

a) 

CONTACT SIZES 50 - 240mm²

Push the insert assembly fully onto the crimp lugs. 
The insert should push inside the spacer tube. Refit 
the 4 screws into the ends of the contacts. Ensure 
these are fully tightened. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
b) 

CONTACT SIZES 300 – 630mm². 

Push the rear retainer over the contact. Place the 
split tube around the contact. Slide the front contact 
retainer over the contact and split tube. Slide the 
rear contact retainer over the rear of the contact and 
tighten the screw fully. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

15)

 

Slide the CP / CR shell over the insert and line the yellow 
dot on the insert up with the required keying position 1 
to 5 marked on the CP / CR shell. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

16)

 

Screw the rear engaging nut fully onto the CP / CR shell. 
Measure the distance between the front of the rear 
engaging nut to the back of the engaging nut which 
should be no greater than the distance shown. 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 

GRUB SCREWS 

SPACER TUBE 

REAR SHELL 

SPACER TUBE 

INSERT ASSEMBLY 

REFIT SCREWS 

REAR RETAINER 

FRONT RETAINER 

SPLIT TUBE 

SCREW 

Should be tight fit, Dictated by 
spacer washers from step 9. 

REAR ENGAGING NUT 

CP / CR SHELL 

Ex32P – Ex63P = 154.5mm 
Ex75P = 164.5mm 

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