Havis-Shields KK-120-03 Install Instructions Manual Download Page 13

 

KK-XXX-03_INST_10-07 

13 

An awe or scribe will help 

align the holes 

THE FOLLOWING STEPS ARE EXTREMLY CRITICAL FOR A SUCCESFULL 

INSTALLATION! PLEASE FOLLOW THESE INSTRUCTIONS CAREFULLY. 

Item #1 

Rear driver-side 

doorframe wing 

Position of driver-side 

Rear 

Doorframe 

when installing with 

factory rear air 

There should be at 

least ¼” of space between the 

A/C blower motor and wing

 

8”inches 

Lower Driver-Side rear 

Measurement from driver-side 

Rear Doorframe 

to vehicle 

doorframe shown above 

8” inches 

Lower Passenger-Side rear 

Measurement from passenger-side 

Rear Doorframe 

to vehicle 

doorframe shown above 

Cut door gasket with utility knife. Cut gasket to the length 

of door acceptor frame. Attach as shown above.

 

Position  the entire unit according to the 

measurements on the following page.  

Note: Maneuver the kit into position. 

Tighten screws holding 

Rear 

Doorframe 

to 

Center Divider 

Item #6 

to

 #5 

Continue around the entire kit bolting 

all 

Ceiling 

pieces to 

Bulkheads 

and 

Doorframes 

using ¼ x ¾” carriage 

bolts, washers, and serrated nuts 

Item #7, #8, #12 

to

 #3, & #6 

¼” 

Pry bar 

Summary of Contents for KK-120-03

Page 1: ...ing 8 8 x 3 8 Phillips flat head screw GSM33179 Vent plates dome lights 32 x Phillips flat head machine screw GSM33078 Wall Bench extension 25 x Hex head bolt GSM33001 3rd divider 3rd ceiling 25 Flat...

Page 2: ...kit For product support visit the Install Instructions Section of our website at http havis com Installation Installation html email technicalsupport havis com or call 1 800 524 9900 If this is your...

Page 3: ...n in photo Measure seven inches 7 1 4 from rear center of trim and cut straight line full width Jig saw works well for this step After plastic trim is cut and back in it s original location you must m...

Page 4: ...terial Recommended 4 If installing KK F VAK OEM air conditioning adapter cut or remove all plastic trim around the rear OEM system UNPACKING AND INSTALLATION Refer to exploded view drawing on page 22...

Page 5: ...t 5 With all hardware removed the remaining sections should match the sub assemblies on the following pages 1 Remove clear shrink wrap covering the prisoner transport assembly 2 This is the rear 40 60...

Page 6: ...KK XXX 03_INST_10 07 6 Remove all black hardware from assembled unit This will give you the subassemblies as they are shown on the following pages...

Page 7: ...ness For neatness of wiring route all cables down driver side B pillar If going under hood for power to console drill hole at location above 1 Hole B Pillar If optional Power Vent s KK PVENT was order...

Page 8: ...aching Front Bulkhead to Bench Wall assemblies Item 3 Place Passenger side Bench Wall assembly into van so bench rests on wheel well Item 2 Remove Emergency Exit Hatch from Front Bulkhead to ease inst...

Page 9: ...to 3 Place 2 Diamond Plate Floors between Bench Wall assemblies and Front bulkhead Place cardboard along side of bench while positioning the floor to avoid scratching the bench Item 4 13 Be careful t...

Page 10: ...le Bulkhead to separate front and rear compartments Current view of installation Slide the ceiling sections out of the way in order to access A C hoses wires etc Note These components will be hard to...

Page 11: ...s and serrated nuts Note An awe or scribe is recommended to help align holes Item 9 to 2 Use under seat flange holes to mark and Drill through front bulkhead with bit Use x bolts and serrated to attac...

Page 12: ...s and nylock nuts Item 6 to 5 Position between Driver and Passenger side Bench Wall assemblies Item 6 Place Rear Bulkhead Doorframe into vehicle Item 6 Align 3rd Compartment Doorframe to 3rd Compartme...

Page 13: ...iver side Rear Doorframe to vehicle doorframe shown above 8 inches Lower Passenger Side rear Measurement from passenger side Rear Doorframe to vehicle doorframe shown above Cut door gasket with utilit...

Page 14: ...ench Wall assembly holes as a guide Item 7 to 1 3 inches Top Passenger Side rear Approximately 3 inches Top Driver Side rear Item 6 With unit positioned according to measurements on previous page pre...

Page 15: ...icle Item 4 through 1 into van floor Item 4 through 1 into van floor Attach to wood floor or rubber floor mat using 10 x 1 Phillips pan head sheet metal screws Through Item 4 1 van floor Be Sure Floor...

Page 16: ...the same steps done on Rear Doorframe Only one bolt is used and must be located just to the left of the doors hinge as shown above Item 11 to van floor Item 11 to van floor Attach the doorframe to th...

Page 17: ...nuts Item 11 Place trim panels as shown above Pre drill through trim panel only with 3 16 Pre drill the vehicle w 1 8 hole and attach panels using 10 x 1 sheet metal screws Item 15 Attach Ball Socket...

Page 18: ...KK XXX 03_INST_10 07 18 FINAL INSTALLATION PHOTOS Optional Storage Compartment Sold Separately Forward Compartment for models KK 100 03 KK 100 04 KK 120 03 and KK 120 04...

Page 19: ...KK XXX 03_INST_10 07 19 PT VIDEO X C VS 1800 ECO w C TCB 7 C 3090 7 KK RLL KK PVENT KR CCL 1 KR DL PRISONER TRANSPORT OPTIONS All SOLD SEPERATLEY...

Page 20: ...er side Rear Ceiling 8 Passenger side Rear Ceiling 9 Separator Bulkhead 10 Front Compartment L Bench 11 Front Compartment Doorframe 12 Front Compartment Ceiling 13 Front Compartment Floor 14 2 Door St...

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