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1. 

ALWAYS USE SAW BLADE GUARD,

 splitter and 

anti-kickback pawls for every operation for which they 
can be used, including through-sawing. Through-
sawing operations are those in which the blade cuts 
completely through the workpiece when ripping or 
cross-cutting.

2. 

ALWAYS HOLD WORK FIRMLY

 against the miter 

gauge or rip fence.

3. 

USE A PUSH STICK

 when required. Always use a 

push stick when ripping narrow stock. Refer to ripping 
instructions in this Operator’s Manual where the push 
stick is covered in detail. A pattern for making your 
own push stick is included on page 26.

4. 

NEVER PERFORM ANY OPERATION ”FREE 
HAND”,

 which means using only your hands to 

support or guide the workpiece. Always use either 
the fence or the miter gauge to position and guide 
the work.

     WARNING: FREEHAND CUTTING IS THE MAJOR 

CAUSE OF KICK-BACK & FINGER/HAND 
AMPUTATIONS.

5. 

NEVER STAND

 or have any part of your body in line 

with the path of the saw blade. Keep your hands out 
of the saw blade path.

6. 

NEVER REACH

 behind or over the cutting tool for 

any reason.

7. 

NEVER

 use a rip fence when cross cutting.

8. 

DO NOT USE

 a molding head with this saw.

9. 

FEED WORK INTO THE BLADE

 against the 

direction of rotation only.

10.

NEVER

 use the rip fence as a cut-off gauge when 

cross-cutting.

11.

NEVER ATTEMPT TO FREE A STALLED SAW 

BLADE

 without fi rst turning the saw OFF. Turn power 

switch OFF immediately to prevent motor  damage.

12.

PROVIDE ADEQUATE SUPPORT

 to the rear 

and the sides of the saw table for long or wide 
workpieces.

13.

AVOID KICKBACKS

 (work thrown back towards 

you) by keeping the blade sharp, the rip fence 
parallel to the saw blade and by keeping the splitter, 
anti-kickback pawls and guards in place, aligned and 
functioning. Do not release work before it has passed 
all the way past the saw blade. Do not rip work that is 
twisted, warped or does not have a straight edge to 
guide it along the fence. Do not release work before 
it has passed all the way past the saw blade & is off 
the table. Do not rip work that is twisted, warped or 
does not have a straight edge to guide it along the 
fence.

14.

AVOID AWKWARD OPERATIONS

 and hand 

positions where a sudden slip could cause your hand 
to move into the saw blade.

15.

NEVER USE SOLVENTS

 to clean plastic parts.  

Solvents could possibly dissolve or otherwise 
damage the material. Only a soft damp cloth should 
be used to clean plastic parts.

16.

MOUNT

 your table saw on a bench or stand 

before performing any cutting operations. Refer to 
ASSEMBLY AND ADJUSTMENTS on page 9.

17.

NEVER CUT METALS

 or materials which may make 

hazardous dust.

18.

ALWAYS USE IN WELL-VENTILATED AREA.  

Remove sawdust frequently. Clean out sawdust 
from the interior of the saw to prevent a potential 
fi re hazard. Attach a vacuum to the dust port for 
additional sawdust removal.

19.

NEVER LEAVE THE SAW RUNNING 

UNATTENDED

.  Do not leave the saw until it comes 

to a complete stop.

20.For proper operation follow the instructions in 

this Operator’s Manual entitled ASSEMBLY AND 
ADJUSTMENTS (Page 9). Failure to provide sawdust 
fall-through and removal hole will allow sawdust to 
build up in the motor area resulting in a fi re hazard 
and potential motor damage.

TABLE SAW SAFETY

Summary of Contents for TDB342

Page 1: ...veloped 10 In Blade 5000 R P M TABLE SAW Model No TDB342 CAUTION Before using this Table Saw read this manual and follow all its Safety Rules and Operating Instructions Safety Instructions Installation Operation Maintenance Parts List ...

Page 2: ...other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equi...

Page 3: ...ters etc 13 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the OFF position before plugging into the power supply 14 USE ONLY RECOMMENDED ACCESSORIES Consult the Operator s Manual for recommended accessories The use of improper accessories may cause injury to you or damage to the tool 15 REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjust...

Page 4: ...de workpieces 13 AVOID KICKBACKS work thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the splitter anti kickback pawls and guards in place aligned and functioning Do not release work before it has passed all the way past the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence Do not ...

Page 5: ...or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Before connecting the saw to the extension cord make sure the saw switch is turned OFF GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric current and reduces the risk of electric shock...

Page 6: ...art is obtained and is installed correctly WARNING TABLE OF LOOSE PARTS ITEM DESCRIPTION QUANTITY A Table saw assembly 1 B Table extension 2 C Rear table extension 1 D Rear table extension tube 2 E Location seat 5 F Blade guard and splitter 1 G Bolt flat washer toothed washer Oval washer 1 each H Rip fence 1 I Hand wheels 2 J Dome nuts 2 K Dado table insert 1 L Miter gauge 1 M Hex keys 1 N Blade wr...

Page 7: ...15Amps AC 5000RPM No load Speed Maximum cutting depth at 900 3 inches at 450 2 1 2 inches 3 0 MAXIMUM DEVELOPED HP 104920HU 45o 0 o 15o 10 o 5o 30o 25o 35o 40o 20o TABLE SAW Consumer Help Line 1 800 843 1682 BLADE ANGLE UNPACKING YOUR TABLE SAW A B C D E F G H I J K L M N O P Q R S T U V W X ...

Page 8: ... 2 1 2 inches TABLE SAW 3 0 MAXIMUM DEVELOPED HP Blade Guard Table Insert Rip Fence Side Table Extension Wing Bevel Tilting Handwheel Blade Bevel Lock Knob Blade Elevation Handwheel Extension Wing Locking Lever Blade Tilt Pointer Scale ON OFF Switch with Saftey Key Overload Reset Switch Table Miter Gauge Rear Outfeed Table Extension Dust Bag Mounting Holes Stand ...

Page 9: ...wrenches and miter gauge 9 Place stand on level surface and adjust so all legs are contacting the floor and are at similar angles to the floor Tighten all bolts NOTE Stand should not rock after all bolts are tightened Assemble table saw to stand Fig A B 1 Place protective corrugated cardboard or old blanket on floor to protect the saw table surface 2 Place the saw up side down on the protective mater...

Page 10: ...use serious injury Fig C SQUARE CUTOUT 2 1 Failure to provide the sawdust fall through hole will cause sawdust to build up in the motor area which may result in fire or cause motor damage KEEPING THE AREA CLEAN FIG D 1 Sawdust and wood chips that fall from under the saw will accumulate on the floor 2 Make it a practice to pick up and discard this dust when you have completed cutting WARNING WARNING ...

Page 11: ...w blade onto the arbor with the blade teeth pointing toward the front of the saw 5 Install the flange 6 against the blade and thread the arbor nut 5 as far as possible by hand Ensure that the blade is flush against the inner side of the blade flange WARNING To avoid possible injury and damage to the workpiece be sure to install the blade with the teeth pointing toward the front of table in the direct...

Page 12: ... with the saw blade tighten the bolt very tight 9 If height adjustment is necessary loosen the knob 11 and raise the splitter assembly to the desired height and tighten the knob Fig K NOTE The splitter must always be correctly aligned so that the cut workpiece will pass on either side without binding or twisting to the side WARNING INSTALLING TABLE SIDE EXTENSIONS FIG N 1 Identify the right hand t...

Page 13: ...t fits into the matching hole in the extension tube Fig P 4 3 5 1 ADJUSTING REAR TABLE EXTENSION 1 Rear table extension should be positioned as close as possible to the rear of the table when ripping short work pieces 2 Rear table extension should be pulled out fully until the location seat prevents it from moving outward when ripping long work pieces that require extra support as you are completin...

Page 14: ... square on the table and against the blade 1 to determine if the blade is 90 to the table Fig Q 2 5 If the blade is not 90 to the table loosen the two set screws 4 located on the bottom of the table saw Fig Q 3 with the hex key and back off the collar 6 Loosen the bevel lock knob Turn the blade tilting handwheel to move the blade until it is 90 to the table 7 Adjust the collar 5 so it contacts the...

Page 15: ...ve the blade 8 Carefully slide the combination square to the rear until the ruler touches the marked tooth 9 If the ruler touches the marked tooth at the front and rear position no adjustment is needed at this time If not perform adjustment procedure described in next section Fig R 2 1 Additional blade adjustments Fig S The adjusting mechanism is located on top of blade height adjusting hand wheel...

Page 16: ...ps during operation turn the ON OFF switch to the OFF position Wait about five minutes for the motor to cool Push in on the reset button 3 and turn the switch to the ON position WARNING To avoid injury the ON OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place to prevent accidental starting when the reset button is pushed Overheating m...

Page 17: ...to adhere to these common safety rules and those printed in the front of this manual can greatly increase the likelihood of injury CUTTING OPERATIONS There are two basic types of cuts ripping and crosscutting Ripping is cutting along the length and the grain of the workpiece Crosscutting is cutting either across the width or across the grain of the workpiece Neither ripping nor crosscutting may be...

Page 18: ...ace of the miter gauge 3 and flat against the face of the gauge and flat against the table Then slowly push the workpiece through the blade Fig Y 6 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade is completely stopped USING WOOD FACING ON THE MITER GAUGE Fig DD Slots are provided in the miter gauge for attaching an...

Page 19: ... Start with a piece of 3 4 in plywood at least 2 3 8 in wide or wider and 27 in long or longer Cut the piece to shape and size shown Putting it together Put the pieces together as shown 1 2 3 3 3 1 2 2 DADO CUTS FIG DD 1 The dado table insert is included with this saw Remove saw blade blade guard installed dado and dado table insert 2 Instruction for operating the dado is packed with the separatel...

Page 20: ...blade raising mechanism and tilting mechanism should be checked for looseness binding or other abnormalities With the saw disconnected from the power source turn the saw upside down and alternately pull upward and downward on the motor unit Observe any movement of the motor mounting mechanism Looseness or play in the blade raising screw 1 Fig EE should be adjusted as follows 1 Using a wrench loose...

Page 21: ...being done 5 Gum or pitch on blade causing erratic feed 1 Replace blade 2 Blade teeth must face forward 3 Remove blade and clean with turpentine and coarse steel wool 4 Change the blade 5 Clean table with turpentine and steel wool Material kicked back from blade 1 Rip fence out of adjustment 2 Splitter not aligned with blade 3 Feeding stock without rip fence 4 Splitter not in place 5 Dull blade 6 ...

Page 22: ...8X16 2 5 1 2178 EXTENTION WING RIGHT AW 1 0J4H FLAT WASHER φ10 30 0 2 2 2179 EXTENTION WING LEFT AW 1 0J5L FLAT WASHER φ5 10 0 3 10 21BN BRACKET GROUP ASS Y 1 0J6T FLAT WASHER 3 16 3 4 1 16 4 24PB TABLE AW 1 0J6U FLAT WASHER 3 16 1 2 3 64 1 27QV DEFLECTOR 1 0J6V FLAT WASHER 3 16 3 8 0 022 8 287H RETAINING CLIP 1 0J70 FLAT WASHER 1 4 3 4 7 64 1 28P7 BLADE GUARD ASS Y 1 0J76 FLAT WASHER 1 4 3 4 1 16...

Page 23: ...23 10 in TABLE SAW MODEL NO TDB342 SCHEMATIC FOR SAW OPERATOR S MANUAL ...

Page 24: ... SUPPORT BRACKET DC 2 0EBG BOTTOM SUPPORT BRACKET DC 2 0J4F FLAT WASHER φ8X16 2 5 4 0J4J FLAT WASHER φ10X20 2 4 0JPP HEX HD BOLT M8 1 25 30 4 0JPX HEX HD BOLT M10 1 5 20 4 0K7K CR RE ROUND WASHER HD SCREW M6 1 0 12 2 0KMU HEX NUT M10 1 5 T 8 4 0KRQ SERRATED TOOTHED HEXAGON FLANGE NUT M6 1 0 T 6 2 0KRR SERRATED TOOTHED HEXAGON FLANGE NUT M8 1 25 T 7 5 20 0Z1G CAP HD SQ NECK BOLT M8 1 25 12 16 2E7V ...

Page 25: ...HER M5 0 8 30 4 0K5V CR RE COUND HD SCREW M4 0 7 8 4 0KCP CR RE PAN HEAD TAPPING WASHER SCREW M5 12 60 2 0KTH STRAIN RELIEF 1 0QE9 MOTOR NAMEPLATE 1 0QEA BRACKET 1 0QEC ARBOR SHAFT ASS Y 1 0QM2 BRUSH HOLDER ASS Y 2 0QQT BRUSH ASS Y 2 0QR0 BRUSH COVER 2 0R1Q MOTOR HOUSING 1 0R1S BEARING BUSHING 1 0R1Y ARMATURE ASS Y 1 0R20 BAFFLE 1 1502 FIELD ASS Y 1 0HX9 4 4 0JAL 0K5V 0R20 0R1Y 0QEA 0QE9 0KTH 0R1Q...

Page 26: ...tual size Use good quality plywood or solid wood Use 1 2 in or 3 4 in material Push stick MUST be thinner than the width of material being cut Drill Hole For Hanging Notch To Prevent Hand From Slipping Cut Here To Push 1 2 in Wood Cut Here To Push 3 4 in Wood ...

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