background image

34

4000358110 

E10.16  

USA / GB

HA12IP - HA33JE - HA15IP - HA43JE

B

- Recommendations

Decal descriptions HA33JE - HA43JE - ANSI 

and CSA 

standard

s

Marking

Color

Description

Quantity

HA33JE

HA43JE

1

Other

Material risk - Yellow and black 
adhesive tape

1

2421808660

2

Other

Small format HAULOTTE® logo - 
White and red

1

307P220350

2

Other

Small format HAULOTTE® logo - 
White and black

1

307P220360

2

Other

Small format HAULOTTE® logo

1

307P217080

3

Blue

Option -Notice 240 V

1

4000027120

3

Blue

Option -Notice 110 V

1

4000027590

4

Red

Height of the floor and load

2

In english : 4000139000
In french : 4000138990
In spanish : 4000139010

In english : 4000138930
In french : 4000138910
In spanish : 4000138940

5

Red

Operation instructions

1

In english : 4000027580
In french : 4000083200
In spanish : 4000086650

6

Other

Manual emergency maintenance 
procedure

1

307P216850

3078152080

7

Red

Risk of crushing

2

In english : 4000024640
In french : 4000067680
In spanish : 4000086460

8

Red

Hand crushing hazard - Risk of 
crushed hands

2

In english : 4000024770
In french : 4000067710
In spanish : 4000086490

9

Blue

Maximum Pressure per Tire - Floor 
Loading

4

4000139020

4000138960

10

Green

Greasing the turntable rotation gear

1

4000025160

11

Other

Lanyard attachment points

2

307P216290

12

Orange

Wound foot - Do not place foot

2

In english : 4000024840
In french : 4000068180
In spanish : 4000086610

13

Other

Vertical machine name logo - Black

1

3078148320

307P222940

13

Other

Vertical machine name logo - White

1

307P224720

307P224700

14

Other

Large format HAULOTTE® logo

1

307P218180

307P217770

14

Other

Large format HAULOTTE® logo - 
White and red

1

307P220410

307P220370

14

Other

Large format HAULOTTE® logo - 
White and black

1

307P220420

307P220380

15

Other

Machine name logo - Black

1

3078148150

307P222930

15

Other

Machine name logo - White

1

307P224710

307P224690

16

Other

Rear red drive direction arrow

1

3078137430

17

Other

Front green drive direction arrow

1

3078137440

18

Red

Risk of crushing - Spindle

1

In english : 4000024830
In french : 4000068080
In spanish : 4000086510

19

Other

Max and min oil level

1

307P221060

3078143590

20

Blue

Hydraulic oil

1

307P221080

3078143520

20

Blue

Option - Biodegradable oil

1

3078148890

21

Yellow

Battery verification

1

3078143510

22

Red

Protective clothing required

1

3078143610

23

Other

Identification plate

1

307P218070

307P218170

25

Blue

Anchorage point - Traction

4

4000027310

26

Red

Operation instructions

1

In english : 4000027570
In french : 4000068880
In spanish : 4000086640

Summary of Contents for HA12IP

Page 1: ...Maintenance book HA12IP HA33JE HA15IP HA43JE 4000358110 E10 16 USA GB Maintenance book HA12IP HA33JE HA15IP HA43JE 4000358110 X USA...

Page 2: ...2 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE...

Page 3: ...s 18 3 1 2 Orange decals 20 3 1 3 Yellow decals 22 3 1 4 Other decals 23 3 1 5 Green decals 24 3 1 6 Blue decals 24 3 2 Identification 26 C MAINTENANCE 1 General program 49 2 Detailed program 54 3 Mai...

Page 4: ...129 E018 Battery 131 E022 Telescope 135 D DIAGNOSIS ASSISTANCE 1 Recommendations 137 2 Troubleshooting 137 E ELECTRIC CIRCUIT 1 Wiring diagram Main components 141 2 Fuses 143 3 Relays and terminals 14...

Page 5: ...oughout your machine s service life to ensure the optimum use of your HAULOTTE product When contacting our After Sales Service ensure that you provide the machine model and serial number When ordering...

Page 6: ...fications and to make improvements or modifications to the machine without modifying this manual Certain options can modify the machine s operating characteristics and its associated safety If your ma...

Page 7: ...ect machine operation If regular maintenance is not carried out this may Void the warranty Cause machine malfunction Reduce machine reliability and shorten its service life Jeopardize operator safety...

Page 8: ...f material damage Prohibition relating to work safety and quality Reminder No identified risk but a reminder of the need for common sense good practice or pre action prerequisites Cross reference to a...

Page 9: ...ode For Russia and the Ukraine only The decals must be kept in good condition Additional decals can be ordered from HAULOTTE Services Decals Color Description Red Potentially fatal danger Orange Risk...

Page 10: ...owner or rental company In the event of operation or use which does not comply with the instructions or recommendations in the maintenance book warranty claims will not be accepted The machine utilis...

Page 11: ...or any other equipment in direct contact with fuel or lubricants Wearing parts pads bearings tires tyres connections etc These parts are by definition subject to deterioration during the period of ope...

Page 12: ...of sold hired or resold equipment Owner or hirer Qualified HAULOTTE Services technician Operator s manual Pre operation inspection Before operation or when the operator changes Operator Operator Oper...

Page 13: ...spray Do not operate the product in the following situations Do not work in an explosive or flammable atmosphere spark flame etc Do not touch the hot parts of the hydraulic power source engine filter...

Page 14: ...14 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE A Safety precautions Notes...

Page 15: ...A B C D E F G H I 15 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations Recommendations 1 Lubrication diagram Diagram HA12IP HA33JE HA15IP HA43JE 3 4 5 6 6 6 6 6 6 6 6...

Page 16: ...tion 4000010660 2 Gear box oil Can 20 l 5 3 gal US 2420801370 2 Gear box oil Barrel 209 l 55 2 gal US 2420801380 3 Hydraulic oil Standard Barrel 209 l 55 2 gal US 2420801310 3 Hydraulic oil Winter opt...

Page 17: ...if they comply with the following requirements Ambient operating temperature between 15 C 9 F and 40 C 104 F HEES type biodegradable oil only according to standards ISO 15380 and VDMA 24568 Necessary...

Page 18: ...The red decals indicate a potentially fatal danger R7 R5 R3 R4 R8 R2 R6 R21 R17 R52 7814 518 b F GB D Composant sp cifique cette machine NE PAS INTERCHANGER Component specific to this machine DO NOT I...

Page 19: ...F G H I 19 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations Specific decals HA12IP HA33JE Specific decals HA12IP HA33JE Option Wide platform Specific decals HA15IP HA43JE R1 R9...

Page 20: ...20 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations 3 1 2 Orange decals Common decals CE Common decals AS The orange decals indicate a risk of serious injury O1 O1...

Page 21: ...perate this machine with extreme caution STOP all operation if a malfunction occurs Test foot switch for proper operation RECOMMENDATIONS FOR USE DAILY INSPECTION INSTRUCTION BEFORE USE Test high engi...

Page 22: ...00358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations 3 1 3 Yellow decals Common decals The yellow decals indicate a risk of material damage and or minor injury J1 J13 J6 J14 J2 J3 J4 a...

Page 23: ...ng beachten Please follow the instruction Se conformer la notice d emploi Kunden REF Customer REF REF Client 138P312120 Batterie Nr Battery no Batterie no 2901010690 Abdeckeng Nr Hood no Capot no 138P...

Page 24: ...TING PROPERLY DO NOT operate this machine unless you have been properly trained as described in the HAULOTTE Operation and Safety Manual by a qualified person and authorized to operate this machine Yo...

Page 25: ...A B C D E F G H I 25 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations Notes...

Page 26: ...12 A30 A90 A30 J13 A5 R17 A15 R3 A5 R4 A32 A1 R1 R8 A7 R5 R15 R17 R9 A30 A90 A2 R21 J14 J2 J3 R21 R3 R4 A4 J3 R17 J6 A15 J1 R9 J13 R7 J2 A16 A5 A10 R1 J4 O1 J15 A8 A9 R6 A11 A10 J1 R9 A3 R9 J10 R2 A28...

Page 27: ...20 In english CE and AS standards 3078144560 In german CE standard 3078143440 In spanish CE standard 3078143430 In italian CE standard 3078143460 In dutch CE standard 3078143470 In danish CE standard...

Page 28: ...808660 Other A28 Risks of electrocution 1 For AS standard only 307P226440 Other A30 Machine tie down points 4 3078147930 Other A32 Vertical machine name logo 1 3078148310 3078152050 Other A81 Battery...

Page 29: ...A B C D E F G H I 29 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations Notes...

Page 30: ...HA12IP HA33JE HA15IP HA43JE B Recommendations Location of the HA33JE decals ANSI and CSA standards 7 9 9 21 22 29 D 23 24 25 30 8 25 D TAIL D ECHELLE 1 5 1 2a 2b 2c 3a ou 3b 4 27 5 11 25 SUPPORT CAPOT...

Page 31: ...HA12IP HA33JE HA15IP HA43JE B Recommendations 14a 14b 14c 7 15a 15b 9 9 20a ou 20b 19 10 18 28 13a 13b 16 FLECHE DIRIGEE VERS L INTERIEUR ARROW DIRECTED TOWARDS INSIDE 17 FLECHE DIRIGEE VERS L INTERI...

Page 32: ...A15IP HA43JE B Recommendations Location of the HA43JE decals ANSI and CSA standards A 27 28 7 9 9 24 23 22 21 29 29 1 2a 2b 2c 4000508350 SUPPORT ETIQUETTE FIXATION BETWEEN BOX AND BASKET SUPPORT CAPO...

Page 33: ...12IP HA33JE HA15IP HA43JE B Recommendations 14a 14b 14c 15a 15b 7 9 10 26 19 20a 20b OU 29 29 13a 13b 12 4 25 12 18 8 FLECHE DIRIGEE VERS L INTERIEUR ARROW DIRECTED TOWARDS INSIDE 16 FLECHE DIRIGEE VE...

Page 34: ...Green Greasing the turntable rotation gear 1 4000025160 11 Other Lanyard attachment points 2 307P216290 12 Orange Wound foot Do not place foot 2 In english 4000024840 In french 4000068180 In spanish...

Page 35: ...HA15IP HA43JE B Recommendations 27 Other Permissible load 1 307P216380 28 Red Verification of tilt operation 1 In english 4000024860 In french 4000068090 In spanish 4000086520 30 Other Battery unit 1...

Page 36: ...B Recommendations Location of the HA12IP decals EAC standard For Russia B14 B5 B1 B10 R66 B13 B4 B14 B7 R5 R17 R68 J38 R65 J35 R64 J37 R63 B1 J36 R62 B3 A8 A9 A30 A88 A88 A88 A88 R17 R65 R67 B2 B11 J4...

Page 37: ...B C D E F G H I 37 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations A81 J42 B16 J42 A88 R70 R69 B9 J38 R65 J35 B15 R64 J37 B6 J36 R63 R62 B3 A30 A30 R9 R9 A12 A11 J40 A88 J39 R6...

Page 38: ...mendations Location of the HA15IP decals EAC standard For Russia B2 J39 J40 A88 A88 R70 R69 R17 J41 A3 B12 J38 B11 R65 R65 J35 R67 R64 J37 R63 B6 J36 B1 R62 B3 A5 A16 B1 B14 B10 B4 R66 B7 B7 B13 R5 R1...

Page 39: ...A B C D E F G H I 39 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations J39 J40 A88 B16 J42 R70 R69 B9 J38 R65 J35 B15 R64 J37 B6 J36 R63 R62 B3 A30 A30 R9 R9 A12 A11 A81 J42 A88...

Page 40: ...3078152060 Red R17 Do not travel down slopes in high speed 1 307P226990 Red R61 Lubrication point 2 307P219370 Red R62 Flames prohibited 2 307P226750 Red R63 Smoking forbidden 2 307P226760 Red R64 No...

Page 41: ...Other A12 Rear red drive direction arrow 1 3078137430 Other A16 Yellow and black adhesive tape 1 2421808660 Other A30 Machine tie down points 2 3078147930 4000027310 Other A32 Vertical machine name lo...

Page 42: ...Recommendations Location of the HA12IP decals EAC standard For Ukraine B14 B5 B1 B10 R66 B13 B4 B14 B7 R5 R17 R68 J38 R65 J35 R64 J37 R63 B1 J36 R62 B3 A8 A9 A30 A88 A88 A88 A88 R17 R65 R67 B2 B11 J4...

Page 43: ...B C D E F G H I 43 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations A81 J42 B16 J42 A88 R70 R69 B9 J38 R65 J35 B15 R64 J37 B6 J36 R63 R62 B3 A30 A30 R9 R9 A12 A11 J40 A88 J39 R6...

Page 44: ...mendations Location of the HA15IP decals EAC standard For Ukraine B2 J39 J40 A88 A88 R70 R69 R17 J41 A3 B12 J38 B11 R65 R65 J35 R67 R64 J37 R63 B6 J36 B1 R62 B3 A5 A16 B1 B14 B10 B4 R66 B7 B7 B13 R5 R...

Page 45: ...A B C D E F G H I 45 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations J39 J40 A88 B16 J42 R70 R69 B9 J38 R65 J35 B15 R64 J37 B6 J36 R63 R62 B3 A30 A30 R9 R9 A12 A11 A81 J42 A88...

Page 46: ...0 3078152060 Red R17 Do not travel down slopes in high speed 1 307P226990 Red R61 Lubrication point 2 307P219370 Red R62 Flames prohibited 2 307P226750 Red R63 Smoking forbidden 2 307P226760 Red R64 N...

Page 47: ...Other A12 Rear red drive direction arrow 1 3078137430 Other A16 Yellow and black adhesive tape 1 2421808660 Other A30 Machine tie down points 2 3078147930 4000027310 Other A32 Vertical machine name lo...

Page 48: ...48 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE B Recommendations Notes...

Page 49: ...The time periods below are recommended for fuel powered machines in normal use 1 Increase in periodic inspections 2 For countries where machines are not subject to controlled periodic maintenance Sym...

Page 50: ...g bar Cylinders No leaks Refer to the Maintenance manual No rust and abrasions on the cylinder rod No foreign objects on all surfaces Steering system Wheels Driving reducer Brake and Tires Tyres No cr...

Page 51: ...ing intermediate guardrail Floor Platform rotation Rotary cylinder Lanyard attachment points Structural parts Pulleys and wear pads 1 Bearings Cables and chains 1 Turntable assembly Structural parts S...

Page 52: ...ing Indicators switches joysticks and selectors Tilt sensor Limit switch PV radius limit weighing Back to neutral for all joysticks selectors etc Power system Engine See manufacturer s guide Batteries...

Page 53: ...st once a year Performance check for all functions and safety devices Greasing and lubrication according to the maintenance schedule General condition of the machine paint no leaks cracks or excessive...

Page 54: ...on Check Test See user manual or machine maintenance book 1 Visual inspection with dismantling and exchange or replacement if necessary Operation requiring HAULOTTE Services authorisation Increase in...

Page 55: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 56: ...Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and bo...

Page 57: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 58: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 59: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 60: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 61: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 62: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 63: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 64: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 65: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 66: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 67: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 68: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 69: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 70: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 71: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 72: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 73: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 74: ...and selectors Turntable rotation gearbox Tilt sensor Pins rings and pin stop Limit switch PV radius limit weighing Pulleys and wear pads Power system Bearings Batteries terminals cleanliness attachme...

Page 75: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 76: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 77: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 78: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 79: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 80: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 81: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 82: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 83: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 84: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 85: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 86: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 87: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 88: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 89: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 90: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 91: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 92: ...g Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel nuts and b...

Page 93: ...ssive distortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and...

Page 94: ...uttons on all control boxes Welds Circuit breaker and contactors Hoses and couplings Overload Pins rings and pin stop Horn Pulleys and wear pads Brakes Emergency lowering Bearings Indicators switches...

Page 95: ...and breather Batteries terminals cleanliness attachment Hydraulic filter clogging indicator Hydraulic oil General points Mandatory inspection According to current legislation in the country of use an...

Page 96: ...stortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pad...

Page 97: ...cy lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel...

Page 98: ...stortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pad...

Page 99: ...cy lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel...

Page 100: ...istortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pa...

Page 101: ...cy lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel...

Page 102: ...istortion Overload Turntable assembly Horn Slew ring Brakes Revolving joint and commutator Emergency lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pa...

Page 103: ...cy lowering Turntable rotation gearbox Indicators switches joysticks and selectors Pulleys and wear pads Tilt sensor Bearings Limit switch PV radius limit weighing Chassis assembly Power system Wheel...

Page 104: ...uring maintenance is strictly forbidden Return the machine to operating configuration after maintenance has been completed N B For Russia and the Ukraine only All the fillings drain and lubrication po...

Page 105: ...assembling If there are no specific requirements apply the normalized tightening torques Section C 3 Maintenance sheets E007 3 3 2 2 Pins and bearings Except maintenance schedule check pins and bearin...

Page 106: ...ge and specific uses Strong moisture and salinity of the air Checking procedure After disassembling the affected pivot protect the bearing from external pollutants and potential damage Clean the beari...

Page 107: ...the Operation Manual Release the joystick when the front wheels make contact with the stopping line previously drawn When the machine comes to a stop measure the distance between the middle of the fr...

Page 108: ...e tank 1 Perform a complete cycle fully extend and retract of each cylinder 2 Fill the tank if necessary Never above of the maximum level Repeat the step 1 and 2 for each cylinder on the machine 3 3 3...

Page 109: ...distance between the floor of the cage or of the platform and the ground If the difference between two measurements does not exceed 4 cm the test validates correct operation If the difference between...

Page 110: ...c 3 3 4 1 Replacing damaged cables Locate the faulty wire s and its their points of connection to ensure continuity of machine operation after the wire is replaced Note the cable path to facilitate re...

Page 111: ...1 must be between the upper and lower markers 4 Filling up 5 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operating configuration Standard tool kit Protect...

Page 112: ...112 4000358110 E10 16 USA GB Control Filling up Oil tank E001 15 min Notes...

Page 113: ...ection pan Place barriers around the perimeter of the work area 1 Turn the wheel to obtain the following configuration 2 Plug 1 is on a horizontal line 3 Plug 2 is on a vertical line 4 Loosen and remo...

Page 114: ...114 4000358110 E10 16 USA GB Control Oil change Wheel reducer E002 15 mn Notes...

Page 115: ...A33JE HA15IP HA43JE 4 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operating configuration Standard tool kit Protective goggles Gloves Place barriers around...

Page 116: ...116 4000358110 E10 16 USA GB Replacement Hydraulic filter cartridge E003 15 min Notes...

Page 117: ...greasing as indicated in the program Standard tool kit Steel shims Protective goggles Gloves Place barriers around the perimeter of the work area The illustrations in this paragraph do not necessarily...

Page 118: ...aN m 158 lbf ft HA260PX HA80JRT 21 5 daN m 158 lbf ft HA32RTJ PRO HA100RTJ PRO 21 5 daN m 158 lbf ft HA41RTJ PRO HA130RTJ PRO 21 5 daN m 158 lbf ft H14TX HB40 8 7 daN m 64 lbf ft H16TPX HB44J 8 7 daN...

Page 119: ...box align the turret at 90 to the chassis Lift the boom approximatively 30 from the ground Completely retract the boom Jib in horizontal position if fitted From the magnetic comparator note the clear...

Page 120: ...ine in its operating configuration 3 3 2 Placing in operating configuration 2 Rotate the slew ring by one complete turn Consult the After Sales Service HAULOTTE Services A tight spot or grinding sound...

Page 121: ...ny of the following conditions exist Presence of cracks damage deformation or other faults on the hub Damage to the tire Cut or hole 3 cm 2 in in the rubber side wall Blister or pronounced lump on the...

Page 122: ...heel nuts on the wheel to be removed 2 Raise the machine using a jack or a hoist 3 Remove the wheel nuts 4 Remove the wheel 5 Install the new wheel 6 Lower the machine to the ground 7 Tighten the whee...

Page 123: ...A61JRT Drive wheel 320 236 Steer wheel 320 236 HA260PX HA80JRT Drive wheel 320 236 Steer wheel 320 236 HA32RTJ PRO HA100RTJ PRO Drive wheel 650 479 Steer wheel 650 479 HA41RTJ PRO HA130RTJ PRO Drive w...

Page 124: ...124 4000358110 E10 16 USA GB Replacement Tightening Wheel E006 15 min Notes...

Page 125: ...3 630 790 464 66 582 67 890 990 656 43 730 19 1070 1180 789 19 870 32 M27x3 930 1150 685 93 848 2 1300 1400 958 83 1032 59 1560 1730 1150 6 1275 98 M30x3 5 1260 1570 929 33 1157 97 1770 1960 1305 49 1...

Page 126: ...126 4000358110 E10 16 USA GB Tightening Screws bolts and nuts E007 15 min Notes...

Page 127: ...Refit and tighten the drain out 2 5 Top up the oil level as indicated above 6 Refit the filling cap 1 5 Additional operation 1 Place the machine in its operating configuration 3 3 2 Placing in operat...

Page 128: ...128 4000358110 E10 16 USA GB Control Oil change Turntable rotation gearbox E008 15 mn Notes...

Page 129: ...hine in maintenance configuration 3 Control N B Packers of different thicknesses can be used for adjustment 4 Replacement Replace the friction pads 5 Additional operation 1 Place the machine in its op...

Page 130: ...130 4000358110 E10 16 USA GB Control Lubrication Replacement Pulleys and wear pads E013 15 mn Notes...

Page 131: ...the caps located on the top of the battery The level of electrolyte in the battery must be approx 0 01 m 0 ft39 in above the plates 4 Filling up Standard tool kit Protective goggles Gloves Place barr...

Page 132: ...batteries with distilled water to the minimum electrolyte level if any of the elements are below this minimum level Work in a clean and well ventilated area away from naked flames Open the bay Use th...

Page 133: ...e machine in its operating configuration 3 3 2 Placing in operating configuration To keep your batteries in good condition test the density of each element once a month using a batttery hydrometer acc...

Page 134: ...134 4000358110 E10 16 USA GB Control Filling up Battery charge Battery E018 10 min Notes...

Page 135: ...3 3 1 Placing the machine in maintenance configuration 3 Lubrication Oil the parts of the telescope subject to friction with a spatula Oil the telescoping cable 4 Additional operation 1 Place the mach...

Page 136: ...136 4000358110 E10 16 USA GB Lubrication Telescope E022 15 mn Notes...

Page 137: ...eristics Enable Switch control validation device is not enabled or Enabled for more than 7 s without movement Enable the device and keep pressed down during movement Faulty joystick Replace the joysti...

Page 138: ...Check the diagnosis LED Lowering of the arm or the boom Lifting jack joints worn Replace the joint s Shut off valve clogged up Replace the valve and the oil filter No turntable rotation Turntable rot...

Page 139: ...ulic pump is making an abnormal noise Not enough hydraulic oil Top up the oil level Hoses connectors broken or loose on the inlet side Repair tighten or replace the hoses or connectors The load calcul...

Page 140: ...140 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE D Diagnosis assistance Notes...

Page 141: ...ator HL3 Arm indicator HL4 Boom indicator HL5 Telescoping indicator HL6 Jib indicator HL7 Low speed drive indicator HL8 High speed drive indicator HL9 Compensation indicator HL10 Platform rotation ind...

Page 142: ...eed drive selector GV in platform SB13 Platform buzzer SB14 Enable Switch pedal SB15 Horn supply SM1 Platform joystick SQ1 8 m cut off Option SQ2 Raised arm contactor SQ3 Tilt sensor SQ4 Boom contacto...

Page 143: ...escription of the components HA12IP HA33JE HA15IP HA43JE Marking Description FU1 350 A General protection fuse FU2 15 A Control protection fuse FU3 100 A Power protection fuse FU4 10 A Output protecti...

Page 144: ...144 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE E Electric circuit 4 Locations and functions of the main safety features Locations HA12IP HA33JE...

Page 145: ...A B C D E F G H I 145 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE E Electric circuit Locations HA15IP HA43JE G1 G2 R1 R2 R1 R2...

Page 146: ...ansducer for large jib cylinder chamber R1 For HA15IP HA43JE only Jib angle sensor R2 For HA15IP HA43JE only Inclinometer sensor SQ2 Raised arm contactor SQ3 tilt sensor SQ4 Boom contactor SQ5 SQ8 For...

Page 147: ...A B C D E F G H I 147 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE F Hydraulic circuit Hydraulic circuit 1 Hydraulic diagram Main components N B See end of manual 2 Solenoid valves Locations...

Page 148: ...4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE F Hydraulic circuit Hydraulic unit HA12IP HA33JE HA15IP HA43JE YV2B YV2A YV6B YV5B YV7B YV4B YV3B YV8B YV9B YV6A YV5A YV7A YV4A YV3A YV8A YV9A 145...

Page 149: ...ion lowering control solenoid valve YV4A Turntable rotation left solenoid valve YV4B Turntable rotation right solenoid valve YV5A Arm lifting solenoid valve YV5B Arm lowering solenoid valve YV6A Boom...

Page 150: ...150 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE F Hydraulic circuit Notes...

Page 151: ...intervention register keeps a record of maintenance and repair work carried out inside or outside the maintenance programme N B In the case of a HAULOTTE Services intervention the qualified technicia...

Page 152: ...152 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 153: ...A B C D E F G H I 153 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 154: ...154 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 155: ...A B C D E F G H I 155 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 156: ...156 4000358110 E10 16 USA GB HA12IP HA33JE HA15IP HA43JE G Intervention register Date Type of intervention Number of hours Intervenor HAULOTTE Services intervention number...

Page 157: ...1 4000358110_USA GB_E10 16 Electrical diagram Electric articulated lifts 1 HA12IP HA33JE 1 1 POWER STATION SELECTION...

Page 158: ...2 Electrical diagram Electric articulated lifts 1 2 INPUT OUTPUT CALCULATOR...

Page 159: ...3 Electrical diagram Electric articulated lifts 1 3 INPUT OUTPUT CALCULATOR JOYSTICKS...

Page 160: ...4 Electrical diagram Electric articulated lifts 1 4 OPTIONS...

Page 161: ...5 Electrical diagram Electric articulated lifts 1 5 OPTIONS...

Page 162: ...6 Electrical diagram Electric articulated lifts 2 HA15IP HA43JE 2 1 CONTROL BOX SELECTION VARIATOR...

Page 163: ...7 Electrical diagram Electric articulated lifts 2 2 TURNTABLE CONTROL BOX SOLENOID VALVES...

Page 164: ...8 Electrical diagram Electric articulated lifts 2 3 PLATFORM CONTROL BOX...

Page 165: ...9 Electrical diagram Electric articulated lifts 2 4 OPTIONS...

Page 166: ...10 Electrical diagram Electric articulated lifts 2 5 OPTIONS...

Page 167: ...1 Hydraulic diagram Electric articulated lifts 1 HA12IP HA33JE 1 1 FOLIO 1 1...

Page 168: ...2 Hydraulic diagram Electric articulated lifts 2 HA15IP HA43JE 2 1 FOLIO 1 1...

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