HAUL MASTER 90154 Owner'S Manual & Safety Instructions Download Page 26

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For technical questions, please call 1-800-444-3353.

Item 90154

SAFET

Op
ERA
TION

AINTENAN

SSEM

REV 05h; 06f; 06k, 08h

parts List and Diagram

pLEASE READ THE FOLLOWING cAREFULLy

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN

THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY

REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY

REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT.

IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS

REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE

BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE

ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION

OF REPLACEMENT PARTS THERETO.

parts List

part

Description

Qty.

1FL Front Left Side Rail

1FR Front Right Side Rail

1RL Rear Left Side Rail

1RR Rear Right Side Rail

Cross Member

Left Connecting Rail

Right Connecting Rail

Spare Tire Bar

“T” Plate

Coupler Base

Hitch Coupler

Safety Chain

“L” Latch

Hinge Plate

11L

Left Hinge Plate

11R Right Hinge Plate

12L Spring Hanger

12R Spring Hanger

Caster

Spring Plate

Spring

Axle

U-Bolt

Hub

Tire Assembly

Bearing

Dust Cap

Fender

Fender Support

Side Running Light

Stake Clamp

Tail Light Bracket

License Plate Bracket

28L Left Tail Light

28R Right Tail Light

Safety Pin

30L Caster Base (Left)

30R Caster Base (Right)

Grease Fitting

Seal

part

Description

Qty.

Bolt M10 x 20 (3/8″ x 3/4″)

Bolt M10 x 30 (3/8″ x 1″)

Bolt M10 x 50

Carriage Bolt M10 x 30

Bolt M14 x 80 (9/16″)

Nylon Nut M10 (3/8″)

Hex Nut M10

Hex Nut M14 (9/16″)

Lug Nut M12

Castle Nut M20

Spring Washer 10

Flat Washer 20

Cotter Pin 4

Cotter Pin 3 (1/8″)

3 mm ″R” Pin (1/8″)

4 mm Self Tapping Screw

2 mm “R” Pin

Nylon Nut M12

Bolt M10 x 90

Summary of Contents for 90154

Page 1: ......

Page 2: ...l to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death or serious injury Indicates a hazardous situation which if not avoided could result in death or serious injury Indicates a hazardous situation which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury VDC Volts Direct Current A Amperes...

Page 3: ...s Wearing safety work shoes is recommended 2 Do not setup or use this Trailer if under the influence of alcohol or drugs Read warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs If there is any doubt do not attempt to use this Trailer 3 Stay alert Watch what you are doing at all times Use common sense Do not setup or use this Trailer when you ...

Page 4: ...Handling 1 Use the driving gear that the towing vehicle manufacturer recommends for towing 2 Drive at moderate speeds This will place less strain on your tow vehicle and trailer Trailer instability sway is more likely to occur as speed increases Do not exceed 45 miles per hour when towing the Trailer 3 Avoid sudden stops and starts that can cause skidding sliding or jackknifing 4 Avoid sudden stee...

Page 5: ...o make sure your vehicle does not become locked in Park because of extra load on the transmission 4 Before uncoupling a trailer a Place blocks at the front and rear of the trailer tires to ensure that the trailer does not roll away when the coupling is released b An unbalanced load may cause the tongue to suddenly rotate upward therefore before uncoupling place jack stands under the rear of the tr...

Page 6: ...3 4 Bolts A 3 8 Lock Nuts G and also the 3 8 x 1 Bolts B and 3 8 Lock Nuts G See Figure A TO CENTER OF TRAILER FRONT OF TRAILER Figure A Front Bed Rail Assembly 2 Attach the Left Connecting Rail 3L and the Right Connecting Rail 3R to the Front Left Side Rail 1FL and Front Right Side Rail 1FR using the 9 16 Bolts E 9 16 Nuts I and 1 8 Cotter Pins P 3 Insert the L Latches 9 through the Left Connecti...

Page 7: ...1R and two Stake Clamps 25 Assemble the parts using the 3 8 x 3 4 Bolts A 3 8 Lock Nuts G and also the 3 8 x 1 Bolts B and 3 8 Lock Nuts G See Figure C REAR OF TRAILER TO CENTER OF TRAILER Figure C Rear Bed Rail Assembly 7 Assemble the front portion and the rear portion of the Trailer using the 3 8 x 3 4 Bolts A 3 8 Lock Nuts G Figure D Assembling Front and Rear Beds 8 Then fold the Trailer with a...

Page 8: ...A and 3 8 Lock Nuts G Then attach the two Fenders 22 to the two Fender Supports using the 3 8 Bolts A and 3 8 Lock Nuts G See Figure G 14 Attach the two Springs 15 to the two Caster Bases 30L 30R using 9 16 x 3 1 4 Bolts E and 9 16 Nuts I Leave these Bolts loose for now to allow proper assembly in the next steps Insert a Cotter Pin P through the holes in the end of the Bolts and spread the Cotter ...

Page 9: ...aring packer not included is also thoroughly clean d Place fresh clean bearing grease in the packer e With the grease filled bearing packer in one hand and the bearing in the other press the bearing into the grease forcing the grease inside the slots in the bearing Continue doing this until every slot in the bearing is completely full of grease f Finish assembling the hub wheel assembly being care...

Page 10: ...the remaining two Stake Clamps and the Rear Cross Member 2B 27 Remove the Lens from a Side Running Light 24 Insert the Wire Lead of the Side Running Light through the center hole of the Front Left Side Rail 1FL Attach the Side Running Light to the Front Left Side Rail using the Screws R Then reattach the Lens to the Side Running Light Repeat this Step for the remaining Side Running Light and the F...

Page 11: ...he Brown Wire on each side of the Trailer Then insert Wire Clips along the entire length of the Side Rails of the Trailer to hold down the Wiring Harness 34 Run the Yellow Brown Wires to the Left Tail Light 28L Strip the ends of the Wires about 3 4 Connect the Yellow Wire to the Red Wire of the Left Tail Light Then connect the Brown Wire to the two Black Wires of the Left Tail Light 35 Run the Gre...

Page 12: ... lead Wired same as left side KEY COLOR CODES Brown Tail and side marker lights Green Right directional and stop light Yellow Left directional and stop light White Ground to trailer frame Indicates wire nut connection Left light Yellow lead Brown Yellow Yellow Green Brown Figure K Wiring Diagram Note Some trailer tail lights will have two leads instead of three They connect to the harness leads th...

Page 13: ... 8 Flat Washers not included d Qty 24 30 3 8 Spring Washers not included e Qty 24 30 3 8 Nuts not included 1 Drill 3 8 mounting holes as shown in Figure L 2 Use 3 8 Cross Head Bolts 3 8 Flat Washers 3 8 Spring Washers and 3 8 Nuts to secure the Plywood bed to the Trailer frame 48 48 48 48 9 29 9 29 13 96 14 35 8 9 0 75 4 37 4 37 13 96 13 96 4 37 4 37 18 9 18 9 18 9 18 9 9 29 3 8 CROSS HEAD BOLT 3 ...

Page 14: ... Qty 8 3 8 x 2 3 8 Bolt not included g Qty 48 3 8 x 2 3 8 Bolt not included h Qty 72 3 8 Spring Washer not included i Qty 112 3 8 Flat Washer not included j Qty 72 3 8 Nut not included 1 Cut the Stakes Front End Rails Back End Rails and Side rails to the sizes indicated in Figure M and drill 3 8 diameter mounting holes where shown FIGURE L 3 8 DIAMETER 2 1 6 0 75 0 7 5 3 8 DIAMETER 1 25 1 25 2 2 0...

Page 15: ...ke Clamps 25 of the Trailer using 3 8 x 2 3 8 Bolts 3 8 Spring Washers and 3 8 Nuts 5 Attach the Connecting Plates to the Side Rails and Front End Back End Rails using 3 8 x 1 3 4 Cross Head Bolts and 3 8 Nuts NOTE For quick folding purposes you may not want to bolt down the Stakes permanently to the Stake Clamps 25 of the Trailer 3 8 NUT 3 8 SPRING WASHER 3 8 FLAT WASHER 3 8 X 1 3 4 CROSS HEAD BO...

Page 16: ...r equipment that connect the trailer and the tow vehicle are properly secured and adjusted 4 Make sure wiring is properly connected not touching the road but loose enough to make turns without disconnecting or damaging the wires 5 Make sure all running lights brake lights turn signals and hazard lights are working 6 Check that all items are securely fastened on and in the trailer 7 Be sure the tra...

Page 17: ... Nut retaining plate holding the Adjusting Nut in place needs to be pressed back while the Nut is tightened After Nut is tightened the retaining plate needs to fit in place against the flats of the Nut to prevent it from moving This adjustment should be done by 2 people If the Adjusting Nut is too tight the Handle will not lock 6 After the Adjusting Nut is properly adjusted pull back on the Trigge...

Page 18: ...rated to carry Maximum loaded vehicle weight means the sum of a Curb weight b Accessory weight c Vehicle capacity weight and d Production options weight Maximum tire width means the greater of either the linear distance between the exterior edges of the carcass or the linear distance between the exterior edges of the tread both being measured parallel to the rolling axis of the tire Normal occupan...

Page 19: ...re the plant code where it was manufactured and the last four numbers represent the week and year that the tire was built For example the numbers 2107 mean the 21st week of 2007 Any other numbers used are marketing codes used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Maximum Load Rating This number indicates the maximum load i...

Page 20: ... In general the greater the number of plies the more weight a tire can support Tire manufacturers also must indicate the materials in the tire which include steel nylon polyester and others Maximum Permissible Inflation Pressure This number is the greatest amount of air pressure that should ever be put in the tire under normal driving conditions Tire Inflation and Load Limit Tire and Loading Infor...

Page 21: ... not been driven for at least three hours slowly release air by gently pressing on the tire valve stem with the edge of your tire gauge until you get to the correct pressure If the vehicle has been driven within the past three hours and the tire pressure is too high on any tires then recheck the pressure once the tires have been allowed to sit motionless for at least three hours 4 If the tire pres...

Page 22: ...ils see that document 1 This Trailer is not a toy Do not allow children to play on or near this item 2 Take time to practice before driving on main roads 3 Never allow anyone to ride in or on the trailer 4 Do not transport animals in this trailer General Handling 1 Use the driving gear that the towing vehicle manufacturer recommends for towing 2 Drive at moderate speeds This will place less strain...

Page 23: ...may need when backing up have someone outside at the rear of the trailer to guide you whenever possible 4 Use slight movements of the steering wheel to adjust direction Exaggerated movements will cause greater movement of the trailer 5 If you have difficulty pull forward and realign the tow vehicle and trailer and start again Parking 1 Try to avoid parking on grades 2 If possible have someone outs...

Page 24: ...lowouts or other tire failure 3 Overinflation causes premature tire wear and affects the handling characteristics of the tow vehicle or trailer Wheel Bearings 1 EVERY 2 000 TO 3 000 MILES OF USE lubricate the Hub Assemblies with a heavy weight bearing grease follow Bearing Packing Instructions on page 9 2 After each Hub Assembly is reassembled tighten the Castle Nut until the wheel starts spinning...

Page 25: ... chocks and carefully tilt the Trailer onto its Casters 13 When tilting the Trailer always apply pressure on the middle section where the rear and front section are secured together Trying to maneuver the Trailer vertically by handling the front connecting Rails 3L 3R can make the Trailer unstable CAUTION While tilting and transporting the Trailer frequently inspect the Casters if the Casters are ...

Page 26: ...de Rail 1 1FR Front Right Side Rail 1 1RL Rear Left Side Rail 1 1RR Rear Right Side Rail 1 2A Cross Member 1 2B Cross Member 5 3L Left Connecting Rail 1 3R Right Connecting Rail 1 4 Spare Tire Bar 1 5 T Plate 1 6 Coupler Base 1 7 Hitch Coupler 1 8 Safety Chain 1 9 L Latch 2 10 Hinge Plate 2 11L Left Hinge Plate 1 11R Right Hinge Plate 1 12L Spring Hanger 1 12R Spring Hanger 1 13 Caster 4 14 Spring...

Page 27: ...ation Maintenance Assembly Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts Assembly Diagram ...

Page 28: ...ship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent sp...

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