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Instruction Manual

Pack-Vac™ Leak Detector

CAUTION

Filling the Pack-Vac with water warmer than ambient

temperatures may cause thermal expansion of the

plastic and the tank may crack.

This is not covered under warranty.

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Summary of Contents for Pack-Vac

Page 1: ...tion Manual Pack Vac Leak Detector CAUTION Filling the Pack Vac with water warmer than ambient temperatures may cause thermal expansion of the plastic and the tank may crack This is not covered under warranty ...

Page 2: ...testing 4 5 2 Empty bag test method 5 5 3 Rigid tray tub or cup test method 5 5 4 Altitude Simulation test method 6 5 5 Vac Pack attachment testing for vacuum packed products 7 5 6 Vac Pack attachment testing for true internal package pressure 8 6 Suggestions for setting test parameters 9 7 Maintenance 10 7 1 Cleaning 10 7 2 Hinge adjustment 10 7 3 Blue gasket replacement 10 8 Parts List 12 Copyri...

Page 3: ...to quickly and reliably set up packaging lines The result less downtime for machinery adjustments Additionally continual process monitoring with the Pack Vac Leak Detector will detect sealing problems before they snowball thus improving production yield Above all the Pack Vac Leak Detector will catch defects before they get to your customers 3 Setup The Pack Vac is very easy to assemble and operat...

Page 4: ... Increase vacuum until the package is expanded see section 6 Bubbles will rise from a leak o Compressed Air Model When testing is complete close ball valve and vacuum will be re lieved o Electric Model When testing is complete switch off pump and slide red valve out to relieve vacuum Note When testing a new package always start with bleed screw at the lowest vacuum setting Slowly raise vacuum leve...

Page 5: ...ng This ensures that all operators will achieve the same results 5 3 Rigid tray tub or cup test method Rigid packaging sealed with lid film can be tested with the lid film down if there is no product It is recommended that the test is performed with the lid film up if there is product This allows the gas in the headspace to escape if there are any leaks Gases are much more easily seen than liquid ...

Page 6: ...d to only 9 000 feet 2 743 meters The Pack Vac can reveal potential weaknesses in the package before shipping Altitude simulation can be done wet or dry Vacuum levels can be converted to altitude with chart Alti tude reading will be a differential from current altitude For absolute altitude add the local altitude of the testing facility Vacuum vs Altitude 0 5 10 15 20 25 30 0 5000 10000 15000 2000...

Page 7: ...internal pressure can be calculated when using this device see 5 6 Set up the test as follows o Setup Vac Pack attachment as shown figure 1 o Apply septa to clean dry portion of package figure 2 o Insert needle through septa into package Avoid clogging needle with product o Close lid and start the vacuum at a very low level It may be necessary to lower incoming air pressure with the regulator on C...

Page 8: ...02 8 270 88 556 8 203 2 26 4 3 93 270 88 9 304 74 531 4 228 6 29 7 4 42 304 74 10 338 60 506 0 254 0 33 0 4 91 338 60 11 372 46 480 6 279 4 36 3 5 40 372 46 12 406 32 455 2 304 8 39 6 5 89 406 32 13 440 18 429 8 330 2 42 9 6 38 440 18 14 474 04 404 4 355 6 46 2 6 87 474 04 15 507 90 379 0 381 0 49 5 7 36 507 90 16 541 76 353 6 406 4 52 8 7 86 541 76 17 575 62 328 2 431 8 56 1 8 35 575 62 18 609 48...

Page 9: ...ch and training the Pack Vac will become an integral part of your quality control program General test parameters can be set up as follows Slowly apply vacuum pressure to package in a dry chamber to prevent excessive clean up Raise vacuum level until the package fails note vacuum level Repeat until a consistant failure point is found Vacuum level should be set at approximately 70 of the failure po...

Page 10: ...a regular basis with mild soap and water to remove mineral deposits before they degrade the clarity of the plastic Using water with lower mineral content will delay mineral build up Commercially available plastic polishers and cleaners by Novus can be used Availa ble from www mcmaster com 7 2 Gasket installation o Remove old gasket o The lip of the gasket faces out o Start at the back center and p...

Page 11: ...y Equipment 2530 Wrondel Way 775 455 4249 www haugquality com Reno NV 89502 sales haugquality com o Press the remaining portions of the gasket into the groove o Close the lid Loosen and retighten hinge screws to set lid height ...

Page 12: ...enturi system Haug 234362 Knob tapered 5 16 18 stud Reid Tool Supply Company BD 40 234417 Lid Strap Pack Vac 1812 2014 1108 Dakota AG Welding Inc 851100 Gauge vacuum 30 IN HG bottom mnt 3 1 2 Certified Any 910033 Hinge black friction McMaster Carr Supply Co 1791A48 910059 Bumper rubber foot 7 8 Base Dia 13 32 Proj w washer McMaster Carr Supply Co 9540K48 115092 Vac Pac Attachment Test attachment f...

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