Harwin Z80-255 Manual Download Page 3

IS-27    Issue: 3    Date: 21.01.09    C/Note: 10269 

 

Page 3 of 7 

 

Rotate the locator down, snapping the lower tabs on the locator 

into the bottom slots on the tool. 

 

 

Correct position for the 

locator. 

 

WIRE PREPARATION 

1.

 

Ensure that the wire to be crimped is within the specified range of sizes for the contact and 
the crimp tool.  Failure to use the specified wire size will result in poor quality crimps and 
possible tool damage. 

2.

 

Cut the end of the cable to be terminated so that there is a clean cut end (Figure A).  Strip 
the cable to the correct length (Figure B) using a PTFE Wire stripper, preferably with 
adjustable rotating cutter.  This should result in all the strands laying together neatly.  If the 
lay of the strands is disturbed, it may be re-imposed with a slight twist. 

 

 

Clean cut 

Ø1.10mm max 

 

 

RIGHT W RONG 

2.50 –  3.00m m 

 

 

Figure A 

Figure B 

 

CRIMPING PROCEDURE 

1.

 

Ensure that the crimp 
tool is at the fully 
open position. 

 

 

2.

 

Push the button on the back of the locator, which will 
move the locator forward between the crimp dies.

 

 

 

  

  

 

 

    

 

 

 

Summary of Contents for Z80-255

Page 1: ...AWG wire supplied reeled Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent Contact Wire Gauge AWG Typical Stranding no of strands mm Conductor cross sectional area m...

Page 2: ...losure adjustment function for tool calibration Lifetime tests exceeding 50 000 cycles The contact is correctly crimped when the tool is free to open at the fully closed position i e when the ratchet...

Page 3: ...ool damage 2 Cut the end of the cable to be terminated so that there is a clean cut end Figure A Strip the cable to the correct length Figure B using a PTFE Wire stripper preferably with adjustable ro...

Page 4: ...te the crimp by squeezing the tool handles together through the rest of the ratchet clicks another 3 to make 5 in total The handles should then be free to open Remove the crimped wire CRIMP INSPECTION...

Page 5: ...s open or closed There is a ratchet release lever located inside the movable handle Pressing up on this lever will release the ratchet and the handles should then easily open The jam or miscrimp can t...

Page 6: ...cator and the dies If you need to replace the die set spare die sets are available from Harwin Please request Part Number Z80 244 Removing the Locator 1 Ensure that the crimp tool is at the fully open...

Page 7: ...e crimping area Oil transferred onto crimp contacts may affect the electrical characteristics of the connector 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged...

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