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IS-27    Issue: 3    Date: 21.01.09    C/Note: 10269 

 

Page 1 of 7 

 

HAND CRIMP TOOL Z80-255 

 

 

This Hand Crimp Tool has been designed for use with the following Datamate Trio-Tek Signal 
Crimp Contacts: 

M80-28300XX.............. Female crimp contact for 22-24 AWG wire, supplied loose 
M80-28400XX.............. Female crimp contact for 26-28 AWG wire, supplied loose 
M80-25300XX.............. Female crimp contact for 22-24 AWG wire, supplied reeled 
M80-25400XX.............. Female crimp contact for 26-28 AWG wire, supplied reeled 

 
Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent. 
 

Contact 

Wire Gauge 

(AWG)

 

Typical Stranding 

(no of strands/Ø mm) 

Conductor 

cross-sectional 

area 

(mm²)

 

Max Insulation 
diameter 

(mm)

 

Minimum 

pull-off 

force 

22 19/0.15 0.3358 1.10 

45N 

M80-25300XX 

or 

M80-28300XX 

24 7/0.20 0.2199 

0.95 

29N 

26 7/0.15 0.1237 

0.80 

18N 

M80-25400XX 

or 

M80-28400XX 

28 7/0.12 0.0792 

0.71 

9.8N 

 
 
 

 

 

 

 

Harwin North America 

Harwin Europe 

Harwin Germany 

Harwin Asia 

 

T: +1 603 893 5376 

T: +44 (0) 23 9231 4545 

T: +49 (0) 89 3791 9400 

T: +65 6 779 4909 

 E: 

[email protected] 

E: [email protected] 

E: [email protected] 

E: [email protected] 

Summary of Contents for Z80-255

Page 1: ...AWG wire supplied reeled Harwin recommend the use of BS 3G 210 Type A PTFE Equipment Wire or near equivalent Contact Wire Gauge AWG Typical Stranding no of strands mm Conductor cross sectional area m...

Page 2: ...losure adjustment function for tool calibration Lifetime tests exceeding 50 000 cycles The contact is correctly crimped when the tool is free to open at the fully closed position i e when the ratchet...

Page 3: ...ool damage 2 Cut the end of the cable to be terminated so that there is a clean cut end Figure A Strip the cable to the correct length Figure B using a PTFE Wire stripper preferably with adjustable ro...

Page 4: ...te the crimp by squeezing the tool handles together through the rest of the ratchet clicks another 3 to make 5 in total The handles should then be free to open Remove the crimped wire CRIMP INSPECTION...

Page 5: ...s open or closed There is a ratchet release lever located inside the movable handle Pressing up on this lever will release the ratchet and the handles should then easily open The jam or miscrimp can t...

Page 6: ...cator and the dies If you need to replace the die set spare die sets are available from Harwin Please request Part Number Z80 244 Removing the Locator 1 Ensure that the crimp tool is at the fully open...

Page 7: ...e crimping area Oil transferred onto crimp contacts may affect the electrical characteristics of the connector 5 When tool is not in use keep the handles closed to prevent objects from becoming lodged...

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