Harwin Z30-021 Quick Start Manual Download Page 2

IS-36    Issue: 3    Date: 27.04.2022    C/Order: 31490 

 

Page 2 of 7 

 

General information

 

The Hand crimp tool Z30-021 consists of a Rigidus Hand Crimp Tool with a die-set designed for M30 crimp contacts.  

The tool is supplied with a locator, fitted to the rear of the tool, to ensure correct and consistent location of the crimp 

contacts within the tool. 

 

The Rigidus Hand Crimp Tool includes the following features: 

 

Parallel action stroke for accurate and consistent crimp performance 

 

Unique locator design for full visibility of contact and wire insertion 

 

Symmetric crimp dies and locator allow assembly to suit right or left hand users 

 

Lightweight and compact design for easy access 

 

Ergonomic handles shaped for low effort crimping 

 

Ratchet control to ensure completion of crimp cycles 

 

Die closure adjustment function for tool calibration 

 

Lifetime tests exceeding 50,000 cycles 

 

The contact is correctly crimped when the tool is free to open at the fully closed 

position, i.e., when the ratchet releases.  The tool cannot be opened without completing 

the cycle – if the handles have not opened, squeeze the handles together to complete 

the cycle. 

 

TOOL PREPARATION – CHANGING FROM RIGHT TO LEFT HAND OPERATION 

If the locator is fitted, please see section “Troubleshooting – Replacing the Dies” on page 6 for instructions on 

removing the locator. 

 

 

Ensure that the crimp 

tool is at the fully open 

position.

 

 

 

 

Remove the TX-10 TORX head screws 

holding the die sets in place. 

 

 

Reverse the die sets, ensuring that the 

small locating marks line up and are 

on the outside of the tool.

 

TOOL PREPARATION – ASSEMBLING THE LOCATOR 

      

 

 

 

Ensure that the crimp 

tool is at the fully open 

position. 

 

Push down the centre insert of the 

locator, as far as it will go. 

 

Insert the top hooks of the 

locator into top slots of the tool 

frame. 

 

Summary of Contents for Z30-021

Page 1: ...se of BS 3G 210 Type A PTFE Equipment Wire MIL W 16878 4 and UL style 1213 or near equivalents Contact Wire Gauge AWG Typical Stranding no of strands mm Conductor cross sectional area mm Minimum Pull...

Page 2: ...justment function for tool calibration Lifetime tests exceeding 50 000 cycles The contact is correctly crimped when the tool is free to open at the fully closed position i e when the ratchet releases...

Page 3: ...ere is a clean cut end Figure A Strip the cable to the correct length Figure B We recommend that when the wire is stripped it is clamped or supported close to the stripping area this will prevent insu...

Page 4: ...gh the terminal and against the wire stop inside the tool 7 Whilst holding the wire against the wire stop complete the crimp by squeezing the tool handles together through the rest of the ratchet clic...

Page 5: ...SHOOTING MISCRIMPS OR JAMS Should the tool become stuck or jammed in a partially closed position Do Not force the handles open or closed There is a ratchet release lever located inside the movable han...

Page 6: ...u how to remove the locator and the dies Spare die sets are not available from Harwin but here is how to do it Removing the Locator 1 Ensure that the crimp tool is at the fully open position 2 Squeeze...

Page 7: ...arly from the crimping area Oil transferred onto crimp contacts may affect the electrical characteristics of the connector 5 When tool is not in use keep the handles closed to prevent objects from bec...

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