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Install Charger:

A. 

On-board charger

 instructions:

 

Remove existing on board charger from unit.

 

■ 

 Install new charger with plug-in connectors or direct wire from unit to

 charger.  

 

 

Reattach cables to batteries (if direct wired).

B. 

 instructions:

Remove existing charger from charge location.

 

Install new charger, ensuring charger connections are same size and

 color code as old unit.

 

      

 

New charger is ready for use. 

Install Batteries:

Install new batteries (see wiring diagrams). 

Install Battery Cables:

 

Install new battery cabling on batteries using the correct diagram for

your unit’s voltage.

Battery nuts should be torqued to recommended specifications on

the batteries.

Install Powerpulse Unit:

Connect Powerpulse to the batteries by connecting the positive wire

to the positive terminal on the first battery, and the negative wire 

to the negative terminal on the last battery.

    

When properly installed the LED will blink when the wires are attached

    to the battery terminals and the unit is activated. 

 

Once the unit is installed, if the LED does not light it may be due to one

 of the following reasons:

1. The Powerpulse has been installed incorrectly (reversed polarity).
2. There is a bad connection.

3. The battery voltage is too low to operate the Powerpulse.

 

Finish Installation & Confirm Charging:

Confirm that all connections are tight.

■  

Confirm charger is functioning properly

■  

Confirm Powerpulse LED lights are blinking.

INSTALLATION INSTRUCTIONS


Caution:

CONFIGURATION & OPERATING INSTRUCTIONS

WIRING CONFIGURATIONS

APPLICATIONS

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#1

#4

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#2

#3

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#1

#3

#2

12V

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12V

12V

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#1

#6

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#2

#5

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#3

#4

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#1

#8

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#2

#7

6V

6V

6V

6V

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#3

#6

6V

6V

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#4

#5

6V

6V

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                     These installation instructions are for use by qualified personnel only. 

To reduce the risk of electric shock installations and service must be performed 

by qualified service personnel. Read all instructions. Keep these instructions. 

Heed all warnings. 

TRACTION PACK is a battery and charger pack utilizing deep-cycle-traction 

battery technology for demanding industrial vehicle applications including 

Floor Machine, Aerial Work Platforms, Electric Vehicles and Materials Handling. 

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#1

#2

12V

12V

UNIT

UNIT

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#3

#4

6V

6V

UNIT

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#1

#2

6V

6V

UNIT

UNIT

24 VOLT

2 X 12V

24 VOLT

4 X 6V

48 VOLT

4 X 12V

&

36 VOLT

3 X 12V

36 VOLT

6 X 6V

48 VOLT

6 X 8V

&

48 VOLT

8 X 6V

24 VOLT

IND CASE

4 X 6V

2 X 12V

&

© Harris Battery Company Inc. All rights reserved. DOC. Publish Date: 1

2

/

07

/2016

1-800-367-7670

WWW.HARRISBATTERY.COM

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UNIT

#1

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#2

12V

12V

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