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Harrington TCS Series, Owner'S Manual

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Harrington TCS Series Owner'S Manual Download Page 49

Brake, Gears and Load Suspension Components 

 

49 

 

Figure 

Number 

Name 

Parts 

per 

hoist 

Part Number 

100 

Center Housing 

1 

TCS426230A00 

101 

Load Sheave 

1 

TCS426230A50 

102 

Coupling 

1 

TCS426230200 

103 

Chain Guide 

1 

TCS426230350 

104 

Chain Separator 

1 

TCS426230360 

105 

Bearing 

2 

9000508 

106 

Socket Bolt 

4 

9091250 

107 

Set Screw 

1 

TCS132106006 

108 

O-Ring 

1 

TCS131103006 

109 

O-Ring 

1 

TCS131103052 

110 

O-Ring 

1 

TCS131117043 

111 

Spring Pin 

2 

TCS130608060 

113 

Chain Container Assembly 

0 

TCSS2623055C 

114 

Load Chain 

0 

LCER005NP 

150 

Brake Cover 

1 

TCS426230410 

151 

Brake Piston 

1 

TCS426230400 

152 

Brake Disk 

1 

TCS426230430 

153 

Disk Spring 

6 

TCR130802213 

154 

 

 

 Name Plate 

 

 TCS 250 

1 

TCS137301068 

 TCS 500 

1 

TCS137301063 

 TCS 1000 

1 

TCS137301066 

155 

Socket Bolt 

4 

9091255 

156 

Set Screw 

1 

TCR132105005 

157 

O-Ring 

1 

TCS131103052 

158 

O-Ring 

1 

TCS131103045 

200 

Gear Case 

1 

TCS426230310 

201 

First Pinion 

TCS 250 

1 

TCS426351A60 

TCS 500/1000 

TCS426230A60 

202 

First Star 
Gear 

TCS 250 

3 

TCS426351A70 

TCS 500/1000 

TCS426230A70 

203 

First Pin 

3 

TCS426230A80 

204 

First Ring Gear 

1 

TCS426230E10 

205 

Second 
Pinion 

TCS 250 

1 

TCS426351E20 

TCS 500/1000 

TCS426230E20 

206 

Second Star Gear 

3 

TCS426230E30 

207 

Second Pin 

3 

TCS426230E40 

208 

Second Ring Gear 

1 

TCS426230E50 

209 

Cage 

1 

TCS426230240 

210 

Lock Screw 

1 

TCS426230890 

211 

Brake Plate 

1 

TCS426230900 

212 

Bearing 

2 

9001232 

213 

Bearing 

1 

TCS130120004 

214 

Bearing 

1 

9000105 

215 

Needle Bearing 

3 

TCS130131020 

216 

Needle Bearing 

3 

TCS130131212 

217 

Socket Bolt 

3 

9091250 

Figure 

Number 

Name 

Parts 

per 

hoist 

Part Number 

218 

Button Head Screw 

1 

9738076 

219 

Washer 

3 

TCS131307012 

220 

Washer 

1 

9012513 

221 

O-Ring 

1 

TCS131103006 

222 

O-Ring 

1 

TCS131103052 

223 

Spring Pin 

1 

9148125 

224 

Spring Pin 

2 

9148198 

225 

Retaining Ring 

3 

9047112 

250 

Top Hook Complete Set 

1 

TCS42623057K 

 

250A  Top Hook Assembly 

1 

60914 

    251  Hook Latch 

1 

AH420645P11 

    252  HSHCS M4X28 

1 

TCR131704028 

 

253  Hook Latch Spring 

1 

TCR130802046 

 

256  U-NUT M4 

1 

TCR134501004 

 

254 

Hook End Piece 

1 

TCS426230570 

 

255 

Hex Flat Head Mach. Screw 

2 

9096542 

 

260 

 Bottom Hook    
 Block Set 

 TCS 250 

1 

TCS42635793G 

 TCS 500 

1 

TCS42623093L 

 

260A  Bottom Hook Assembly 

1 

TCS42623093K 

    261  Hook Latch 

1 

AH420645P11 

    262  HSHCS M4X28 

1 

TCR131704028 

    263  Hook Latch Spring 

1 

TCR130802046 

 

264  U-NUT M4 

1 

TCR134501004 

 

270 

Steel Ball 

7 

TCR130502020 

 

271 

Bottom Hook Holder 

1 

TCS426230800 

 

272 

Swivel Hook Plug 

1 

TCR420846PY0 

 

273   Sleeve 

TCS 250 

1 

TCS426351760 

 

TCS 500 

1 

TCS426230760 

 

274 

Sleeve Pin 

1 

TCS426230E70 

 

275 

Lock Ring 

1 

TCS130802286 

 

280 

Spring 

1 

TCR130802219 

 

281 

Washer 

1 

TCS426230G20 

310 

Chain Down Stopper 
Complete 

1 

TCR420620JFC 

 

311 

Chain Down Stopper 

2 

TCR420620JF0 

 

312 

Hex Socket Bolt M5x22 

2 

TCR131705022 

 

313 

Hex Nut M5 

2 

TCR134401005 

 

314 

Spring Washer M5 

2 

TCR131301005 

 

                                                        

Summary of Contents for TCS Series

Page 1: ...May 1 2006 This equipment should not be installed operated or maintained by any person who has not read and understood all the contents of this manual Failure to read and comply with the contents of...

Page 2: ...Supply Capacity And Regulation 3 3 Lubrication 3 4 Filtration 3 5 Air Dryer 3 6 Piping Hoses And Fittings 3 7 Mounting Location 3 8 Connecting Hoist to Air Supply 3 9 Mounting the Hoist 3 10 Optional...

Page 3: ...6 Inspection Records 5 7 Inspection Methods and Criteria 6 0 Lubrication 34 6 1 Air Hoist Lubrication 6 2 Load Chain Lubrication 6 3 Hooks and Suspension Components 7 0 Maintenance Handling 36 7 1 Br...

Page 4: ...nformation which is important but not directly hazard related These general instructions deal with the normal installation operation and maintenance situations encountered with the equipment described...

Page 5: ...crane design and safety standards The crane designer crane manufacturer or user is responsible to furnish these additional items for compliance Refer to ANSI ASME B30 17 Safety Standard for Top Runnin...

Page 6: ...ity of the owner user to comply with the applicable ANSI ASME B30 volume that addresses that type of equipment It is the responsibility of the owner user to have all personnel that will install inspec...

Page 7: ...for pendant control the warning tag is attached to the pendant hose for the pull cord control the warning tag is attached to the up cord order a tag from your dealer and install it See parts list in...

Page 8: ...umidity 85 or less Noise Level 83 dba maximum 1 meter when lifting rated load 93 dba maximum 1 meter when lowering rated load Supply Air 60 to 90 psi 0 4 to 0 6 MPa Air Consumption 60 to 75 cfm 1 7 to...

Page 9: ...ditional One foot of Lift lbs No Load w Full Load No Load w Full Load Pendant Model 1 4 TCS250P 10 8 1 207 125 121 197 78 67 64 74 6 3 X 1 42 0 6 1 2 TCS500P 8 1 108 62 60 108 74 64 60 71 6 3 X 1 42 0...

Page 10: ...Single Fall Hoist Double Fall Hoist Cap Tons Product Code Headroom C in a in b in d in e in g in h in i in j in 1 4 TCS250P 16 3 14 4 6 6 6 3 7 6 1 0 4 4 2 2 1 0 1 2 TCS500P 16 3 14 4 6 6 6 3 7 6 1 0...

Page 11: ...7 6 1 0 5 3 3 3 1 0 1 2 TCS500C 16 3 14 4 8 7 6 3 7 6 1 0 5 3 3 3 1 0 1 TCS1000C2 17 9 14 4 9 0 6 3 8 0 1 1 6 3 2 8 1 9 Table 2 4 Top and Bottom Hook Dimension Units inch Product Code a b c d e f g h...

Page 12: ...12 2 3 Part Names Figure 2 1 Hoist Part Identification Diagrams TCS250C P and TCS500C P Figure 2 2 Hoist Part Identification Diagrams TCS1000C2 P2...

Page 13: ...f your system is capable of supplying the required airflow consider the following Capacity of compressor s and tank Other air consuming equipment Flow restrictions such as pipes hoses valves and fitti...

Page 14: ...moisture in the air supplied to the hoist this moisture will cause corrosion on internal hoist components during periods when the hoist is idle leading to hoist malfunction 3 6 Piping Hoses And Fittin...

Page 15: ...hose to that specified in Figure 3 3 If your application exceeds these requirements consult factory Figure 3 3 Typical Arrangements of Filter Regulator and Lubricator and Maximum Air Supply Hose Lengt...

Page 16: ...Connection to Hoist Cord or Pendant Models 3 8 3 Before connecting the air supply hose to the hoist always purge the air hose to clear any debris and water 3 8 4 Apply approximately 10 15 drops of tu...

Page 17: ...ing the Chain 5 Do not use the Chain Container if any parts are damaged or if any fasteners hardware are missing Figure 3 5 Chain Container Installation 3 11 Non Stationary Application 3 11 1 For appl...

Page 18: ...d and that the bottom hook is not capsized prior to operating the hoist Correct all chain irregularities before conducting the first hoist operation See Figures 3 6 and 3 7 Figure 3 6 Twist in Load Ch...

Page 19: ...on the cover of this manual 3 12 7 Ensure that the hoist is properly installed to either a fixed point or trolley whichever applies 3 12 8 If hoist is installed on a trolley ensure that trolley is pro...

Page 20: ...NSI ASME B30 16 Before operating ensure that nothing will interfere with the full range of the hoist s and trolley s operation 3 12 4 Proceed with trial operation to confirm proper operation Make sure...

Page 21: ...ON IF SUCH MALFUNCTIONS OCCUR AND TO IMMEDIATELY ADVISE THEIR SUPERVISOR SO CORRECTIVE ACTION CAN BE TAKEN HOIST OPERATORS SHOULD HAVE NORMAL DEPTH PERCEPTION FIELD OF VISION REACTION TIME MANUAL DEXT...

Page 22: ...unless load is centered under hoist NOT attempt to lengthen the load chain or repair damaged load chain Protect the hoist s load chain from weld splatter or other damaging contaminants NOT operate hoi...

Page 23: ...parts and keep appropriate records of maintenance Use the hoist manufacturer s recommended parts when repairing the unit Lubricate load chain per hoist manufacturer s recommendations NOT use the hois...

Page 24: ...ion 4 4 Adjusting the Controls 4 4 1 For pendant control the speed can be adjusted by the amount the lever is depressed As shown below in Figure 4 3 by depressing the lever slightly you will be able c...

Page 25: ...ds 4 5 3 To reduce the lifting lowering speeds remove the speed adjustment covers to gain access to the speed adjustment screws as shown in Figure 4 4 The covers may be plastic or aluminum Viewed from...

Page 26: ...ully open from the factory for normal operation and to allow the fine feathering feature 4 6 2 To adjust the pendant air pressure locate the hex nut and hex screw as shown in Figure 4 5 The adjustment...

Page 27: ...modified hoists shall be inspected by a designated person to ensure compliance with the applicable provisions of this manual 5 2 2 Inspection Classification the inspection procedure for hoists in reg...

Page 28: ...with Table 5 2 Periodic Inspection Evaluation and resolution of the results of PERIODIC Inspections shall be made by a designated person such that the hoist is maintained in safe working condition 5 4...

Page 29: ...nce with ANSI ASME B30 16 these inspections are not intended to involve disassembly of the hoist Rather disassembly for further inspection would be required if frequent or periodic inspection results...

Page 30: ...t be loose Latch spring should not be missing and should not be weak Latch movement should not be stiff when depressed and released latch should snap smartly to its closed position Replace Load Chain...

Page 31: ...on 7 1 for gaining access to motor brake Braking surfaces should be clean free of grease oil and should not be glazed Replace Load Sheave Visual Pockets of Load Sheave should be free of significant we...

Page 32: ...ue for Replacement Inch mm TCS250C2 P2 TCS500C2 P2 TCS1000C2 P2 152 T 0 31 8 T 0 29 7 3 Table 5 5 Chain Separator Dimensions Hoists Parts View Figure No Std Dimension Inch mm Maximum Value for Replace...

Page 33: ...r U if the measured dimension is less than 9 times the recorded new dimension the hook should be replaced 2 1 Bottom Hook K ____________ Bottom Hook U ____________ TCS500C2 P2 2 1 Top Hook K _________...

Page 34: ...hed after cleaning the load chain with an acid free cleaning solution 6 2 3 Apply Harrington lubricating grease Part No ER1BS1951 or an equivalent to industrial general lithium grease NLGI No 0 to the...

Page 35: ...re frequently for heavier usage or severe conditions Table 6 1 Table of Approved Lubricants Application Part Location Lubrication Grade Air motor Lubricator Turbine Oil ISO VG 32 56 or equivalent Load...

Page 36: ...rotection Lockout Tagout of Energy Sources 2 Gradually and evenly back out 4 Hex Socket Cap Screws A from Brake Cover B from Gear Case J to slowly decrease spring tension C of Brake Piston D against B...

Page 37: ...hain separator openings are facing up and tilt the hoist approximately 30 as shown in Figure 7 2 Insert the chain into the chain separator on the no load side opening making certain that the first lin...

Page 38: ...38 Figure 7 2 Load Chain Installation Diagram Figure 7 3 Single Fall Chain Connections...

Page 39: ...body using the one piece fittings and screw type clamps hose bands 3 Attach pendant hoses to the pendant valve using the 2 piece fittings and crimp type hose clamps hose bands Refer to Figure 7 5 for...

Page 40: ...ion 4 Operation Refer to Figure 7 6 and remove the chain separator as follows 1 An air supply line must be connected to the hoist in order to perform the following procedures 2 Remove 2 Socket Bolts a...

Page 41: ...storage location should be clean and dry 7 6 Outdoor Installation 7 6 1 For hoist installations that are outdoors the hoist should be covered when not in use 7 6 2 In order to prevent internal corrosi...

Page 42: ...ontrol hose s Hoist is overloaded Reduce the load to the rated capacity of hoist Lifting speed is slow Low air pressure at hoist inlet port Repair or adjust air supply or filters Check for air line ob...

Page 43: ...ant control or control hose s Repair or replace pendant control or control hose s Lack of air pressure or partial loss of or leakage in air supply Repair or adjust air supply or filters Hoist continue...

Page 44: ...rge and deliver said item F O B Harrington Hoists Inc place of business to customer Customer must obtain a Return Goods Authorization as directed by Harrington or Harrington s published repair center...

Page 45: ...ng Parts please provide the Hoist code number located on the Hoist nameplate see fig below Reminder Per Sections 3 11 6 and 1 1 to aid in ordering Parts and Product Support record the Hoist code numbe...

Page 46: ...10 1 Motor Valve Body and Controls 46 Figure 10 2 Motor Valve Body and Controls...

Page 47: ...02009 73 Spring Pin 1 9148152 75 Spring Pin 1 91481169 76 Retaining Ring 1 9047115 77 Retaining Ring 1 9047228 Figure Number Name Parts per hoist Part Number 78 Hair Pin Cotter 1 AH130790008 79 Retain...

Page 48: ...10 2 Brake Gears and Load Suspension Components 48 Figure 10 3 Brake Gears and Load Suspension Components...

Page 49: ...ock Screw 1 TCS426230890 211 Brake Plate 1 TCS426230900 212 Bearing 2 9001232 213 Bearing 1 TCS130120004 214 Bearing 1 9000105 215 Needle Bearing 3 TCS130131020 216 Needle Bearing 3 TCS130131212 217 S...

Page 50: ...TCR426244580 290 Washer 1 9012511 291 U Nut 1 9098504 TCS 1000 Lower Hook Assembly 292 Bottom Hook Set 1 70005 292A Bottom Hook Assembly 1 TCR426221S2F 293 Hook Latch 1 TCR426221S30 294 Hook Spring 1...

Page 51: ...2623055C 401 Socket Bolt 1 8311601 402 Flat Washer 2 9012513 403 Hex Nut 1 9093424 404 Split Pin 1 90094165 405 Socket Bolt 1 8311602 406 Flat Washer 2 9012511 407 Hex Nut 1 9093420 408 Split Pin 1 90...

Page 52: ...Harrington Hoists Inc 401 West End Avenue Manheim PA 17545 www harringtonhoists com Toll Free 800 233 3010 Phone 717 665 2000 Fax 717 665 2861 TCSOM ENG...

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