Harper DewEze 600 Series Manual Download Page 68

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Pivot Squeeze

2 Bank Wiring, Kar-Tech Remote

Gen 3 Double Poppet, Deutsch

Decal Part# 202053 Harness Part# 232098

GREEN

TRANSMIT

RED

BATTERY

DIAGNOSTIC

POWER

LOAD

UNLOAD

SQUEEZE

UNSQUEEZE

3rd BANK

EXTEND

3rd BANK

RETRACT

WORK LIGHTS

FLOAT

COILS

"C" & "D"

9/19/2014

PAGE 1

6.5

ii 6.5

Summary of Contents for DewEze 600 Series

Page 1: ...Pivot Squeeze PIVOT SQUEEZE 1 2019...

Page 2: ...Pivot Squeeze...

Page 3: ...t Therefore SAFETY WARNINGS are present at certain locations in the text Harper Industries is not responsible for accidents or injuries that result from the misuse or lack of maintenance of the Flatbe...

Page 4: ......

Page 5: ...ueeze Valve and Filter Gen 2 Valve Service Parts Gen 3 Valve Service Parts Electrical RF Control Manual Switches Hand Control Option Switch Clutch Control Assy Lights and Harness Replacements Accessor...

Page 6: ...Model Specifications MODEL 670 671 675 676 677 679 682 684 WIDTH 7 1 7 1 7 1 7 1 7 1 7 1 7 9 7 9 LENGTH 7 2 7 7 8 6 8 11 9 4 9 8 9 4 9 8 WEIGHT 2070 2120 2175 2230 2270 2320 2470 687 688 7 9 7 9 11 6...

Page 7: ...ls for the flatbed F Crosstube houses the squeeze cylinder and guides the hugger arms G Hitch Plate allows for a 2 square receiver hitch and has holes for hitch pins H Safety Chain Loops always use sa...

Page 8: ...n place and flatbed mounting bolts are secure to the truck frame Specifications A Valve Compartment houses the hydraulic control valve hydraulic oil filter and the radio frequency receiver B Pioneer C...

Page 9: ...he outputs Loading Back truck against bale with the arms wide apart and tilted slightly upward Squeeze arms firmly against the bale Operating Instructions Lift the bale onto the truck Release the bale...

Page 10: ...he remote control turns itself off automatically after 10 minutes CAUTION Operating truck at road speeds or above 2 000 RPM with pump engaged may cause hydraulic pump failure Check Daily or Before Use...

Page 11: ...rn the pump switch off and activate the control valve switches with the ignition on This will release pressure in the lines GatorHyde Protective Coating In the event that damage should occur to the Ga...

Page 12: ...idlers if needed Replace belt if worn VALVE NOT FUNCTIONING Check for disconnected wires at solenoid or rusted ground wires Seek assistance from dealer if valve continues to be unresponsive PRESSURE R...

Page 13: ...Pivot Squeeze...

Page 14: ...Pivot Squeeze...

Page 15: ...0 Pivot Squeeze Decals Cargo Lights Swingout Lights LED Cargo Lights LED Swingout Lights 30 Toolbox Fender Skirts 20 Toolbox 17 Toolbox 12 Toolbox fits 20 mounting 770 Toolbox Across the Bed Toolbox S...

Page 16: ...Pivot Squeeze 1 1...

Page 17: ...L 110804 2 10 NUT 3 8 16 GR 5 110826 4 11 Bolt 3 8 16 X 5 in Carriage 110846 4 12 INSTALL HARDWARE 205043 1 14 HITCH BALL AND NUT 210459 1 15 VALVE COVER 211202 1 16 EDGE TRIM VALVE COVER 211481 1 17...

Page 18: ...Pivot Squeeze 1 2...

Page 19: ...QTY ITEM BOLT 1 8 X 10 GR8 110352 2 1 BOLT 5 16 18 X 0 75 WIZ FLANGE 110444 10 6 WASHER 1 LOCK 110649 2 2 ADAPTER 8MJ 8MJ 8MJ 120242 2 5 ADAPTER 6MJ 6MB 120319 4 7 ROLL PIN 1 4 X 2 200150 2 20 SPRING...

Page 20: ...Pivot Squeeze 1 2 1...

Page 21: ...BOLT 1 8 X 10 GR8 110352 2 1 BOLT 5 16 18 X 0 75 WIZ FLANGE 110444 10 2 WASHER 1 LOCK 110649 2 3 ADAPTER 8MJ 8MJ 8MJ 120242 2 4 ADAPTER 6MJ 6MB 120319 4 5 ROLL PIN 1 4 X 2 200150 2 6 SPRING 1 O D X 12...

Page 22: ...Pivot Squeeze 2 1...

Page 23: ...Pivot Squeeze 2 1 1...

Page 24: ...dment Pivot Squeeze XRM Arm Right 215252 1 10 Weldment Pivot Extension Arm Left 215253 1 11 Weldment Pivot Extension Arm Right 215254 1 12 Shim Washer 260302 4 13 Spacer 1 75 x 375 82 C Sink 260348 2...

Page 25: ...Pivot Squeeze 3 1...

Page 26: ...2 5 220455 1 3 EXTENSION CYLINDER 2 0 220456 1 4 Parts List DESCRIPTION PART QTY ITEM ADAPTER 6MJ 8MB90 120134 2 1 SWITCH BOOT 132035 1 2 Valve 3rd Bank add on 223044 223045 1 3 SWITCH DPDT M 6 PIN PU...

Page 27: ...o Back 2ea 220728 111 in 220729 127 in 220644 137 in 220731 163in Kit 223063 223064 223065 223066 Pivot Squeeze XRM Hoses Hoses 67 68 7 XRM Crossover 220732 64 in 220733 72 in 220734 75 in XRM To Valv...

Page 28: ...Pivot Squeeze...

Page 29: ...110290 1 BOLT 1 4 20 X 0 5 WIZ FLANGE 4 110434 2 BOLT 5 16 18 X 0 75 WIZ FLANGE 4 110444 3 NUT 5 16 J TYPE CAGE 5C 4 110616 4 ADAPTER 4BH 4MP 1 120237 5 ADAPTER 12MJ 12MP 1 120244 6 ADAPTER 12MJ 12MB...

Page 30: ...4 20 WIZ FLANGE 110290 2 8 BOLT 1 4 20 X 0 5 WIZ FLANGE 110434 4 9 ADAPTER 12MJ 12MP 120244 1 10 RESERVOIR RETURN 220691 1 11 MOUNTING BRACKET FILTER 260265 1 12 FILTER HEAD 720041 1 13 FILTER 10 MICR...

Page 31: ...20244 2 10 MOUNTING BRACKET FILTER 260265 1 11 FILTER HEAD 720041 1 12 FILTER 10 MICRON 720043 1 13 HOSE VALVE TO FILTER 220723 1 14 Valve Check With 075 Orifice 222039 1 15 Flatbed Valve Small Monobl...

Page 32: ...t 222010 4 4 Coil 8 Hydac Dual Spade 222011 4 5 O Ring Plug 8 3 4 16 720164 2 6 COIL 10 DUAL SPADE 820229 2 7 Spool 10 Valve 820232 1 8 VALVE 3rd BANK ADD ON P N 223017 DESCRIPTION PART QTY ITEM BOLT...

Page 33: ...ydac Deutsch DT04 2P 222050 4 5 10 E COIL 12 VDC DEUTSCH DT04 2P 522163 2 6 O Ring Plug 8 3 4 16 720164 2 7 Spool 10 Valve 820232 1 8 Valve 3rd Bank add on P N 223045 DESCRIPTION PART QTY ITEM BOLT 5...

Page 34: ...V Deutsch DT04 2P 222057 4 5 10 E COIL 12 VDC DEUTSCH DT04 2P 522163 2 6 O Ring Plug 8 3 4 16 720164 2 7 Spool 10 Valve 820232 1 8 Valve 3rd Bank add on P N 223045 DESCRIPTION PART QTY ITEM BOLT 5 16...

Page 35: ...6 Spool 10 Valve 820232 1 7 Coil 10 Hydraforce DT04 2P Suppressed 922119 2 8 Valve 3rd Bank add on P N 223045 DESCRIPTION PART QTY ITEM BOLT 5 16 18 X 2 0 SHCS 110168 4 1 O RING 219 90 DURO 120376 2 2...

Page 36: ...TIC 110753 2 3 Switch Spst Toggle 250 Tab 132027 1 4 SWITCH BOOT 132035 3 5 Switch Toggle DPDT On OFF ON 132127 2 6 DECAL SWITCH IDENTIFICATION 202003 1 7 Transmitter Receiver Kar Tech 233003 1 8 Tran...

Page 37: ...LU 5 YEL 6 BLK 1 RED 2 GRN 3 GRN YEL 4 BLU 5 YEL 6 PUR 5 YEL 6 BLK 4 BLU 6 PUR 4 BLU 5 YEL 3 GRY 1 RED 1 RED 2 GRN 3 BRN 2 GRN 1 2 3 4 5 6 12 11 10 9 8 7 RED YEL PUR GRN BRN BLU ORG WHY GRY 1 2 3 4 5...

Page 38: ...Pivot Squeeze 4 3 3 2...

Page 39: ...Pivot Squeeze...

Page 40: ...GHT 2 ROUND LED RED 232073 2 6 LIGHT 3 4 ROUND LED RED 232091 3 7 LIGHT LICENSE PLATE LED W 180 BULLETS 235016 2 8 5 1 6 1 2 3 4 8 7 2 3 Lights Harness For S N s after 12A01 Thru June 2018 Wiring Harn...

Page 41: ...Grote 47113 232129 2 5 Light 2 Round Red Grote 47112 232130 2 6 Light 3 4 Round Red Grote 49332 232131 3 7 Light License Plate w Plug Grote 232132 2 8 Lights Harness For S N s after June 2018 6 8 2018...

Page 42: ...TION 202045 1 DECAL WIRING DIAGRAM KAR TECH REMOTE 202046 1 DECAL 3rd BANK OPTION KAR TECH REMOTE 202050 3 DECAL PIVOT 202052 1 DECAL DOUBLE POPPET VALVE 300002 1 FEMA DECAL 200010 200144 200190 IT IS...

Page 43: ...IFICATION 202052 1 DECAL DOUBLE POPPET VALVE 202053 1 DECAL WIRING DIAGRAM KAR TECH REMOTE 202054 1 DECAL 3rd BANK OPTION KAR TECH REMOTE 300002 1 FEMA DECAL 400014 2 DECAL SHIELD REMOVED 200010 20014...

Page 44: ...KAR TECH REMOTE 300002 1 FEMA DECAL 400014 2 DECAL SHIELD REMOVED Decal Kit 6 700 Series Part 205058 600 700 Series Pivot Squeeze Decals Left 202025 Right 202026 PIN STRIPE 1 8 SILVER 202016 PIN STRI...

Page 45: ...Right 300002 1 Decal Fema 400014 2 Decal Shield Removed Decal Kit 6 700 Series Part 205133 600 700 Series Pivot Decals Left 202111 Right 202112 PIN STRIPE WARM SILVER 202093 PIN STRIPE WARM SILVER 202...

Page 46: ...30008 Terminal Butt Connector 14 16 2 730010 Terminal Ring 14 16ga 10 32 NOT SHOWN Cargo Light Assy Part 211391 DESCRIPTION PART QTY ITEM LIGHT BRACKET RIGHT 211389 1 1 LIGHT BRACKET LEFT 211390 1 2 G...

Page 47: ...11744 1 10 LIGHT MOUNT 211745 2 11 FRICTION MOUNTING PLATE 211746 2 12 FRICTION WASHER 1 5 211747 2 13 SWING LIGHT RUBBER SEAL 211748 2 14 SWINGLIGHT EDGE TRIM 211749 2 15 GROMMET 3 16 ID X 9 16 OD 23...

Page 48: ...h Toggle SPST On Off 132135 1 4 Terminal Butt Connector 16 14 Heat Shrink 132147 3 5 Terminal Ring 16 14 1 4 Heat Shrink 132148 2 6 Terminal Multi Wire Butt Connector Heat Shrink 132149 1 7 Bracket Ca...

Page 49: ...Butt Connector 16 14 Heat Shrink 132147 3 9 Terminal Ring 16 14 1 4 Heat Shrink 132148 2 10 Terminal Multi Wire Butt Connector Heat Shrink 132149 1 11 FRICTION WASHER 1 5 211747 4 12 SWINGLIGHT EDGE T...

Page 50: ...Pivot Squeeze...

Page 51: ...t 205070 260269 260270 Long 205072 260273 260274 700 Series Short 205071 260271 260272 Long 205073 260275 260276 Fender Skirts 110049 8 Washer 5 16 X 1 1 2 Fender 110258 12 Nut 5 16 18 Cage 127 162t 1...

Page 52: ...LT 3 8 16 X 0 75 WIZ FLANGE 110437 4 BOLT 5 16 18 X 0 75 WIZ FLANGE 110444 14 NUT 5 16 18 WIZ FLANGE 110606 2 NUT 3 8 16 WIZ FLANGE 110645 4 WASHER 5 16 FLAT STANDARD 110665 4 WASHER 3 8 FLAT STANDARD...

Page 53: ...5213 1 10 Weldment 17 Right Toolbox Hinge 215394 1 11 Toolbox Mat 17 260719 1 12 Toolbox Complete W Step 17 Left 205139 DESCRIPTION PART QTY ITEM NUT 1 4 20 LOCK 2 WAY 110174 4 1 PUSH NUT WASHER CAP S...

Page 54: ...WELDMENT 12 215136 1 11 WELDMENT TOOLBOX 12 W SKIRT LEFT 215151 1 12 Toolbox Complete W Step 12 Right 205032 DESCRIPTION PART QTY ITEM NUT 1 4 20 LOCK 2 WAY 110174 4 1 PUSH NUT WASHER CAP STYLE 11201...

Page 55: ...TOOLBOX SKIRT 770 LEFT 260203 1 12 TOOLBOX MAT 770 LEFT 260205 1 13 Toolbox Complete W Step 770 Left 205045 DESCRIPTION PART QTY ITEM NUT 1 4 20 LOCK 2 WAY 110174 4 1 PUSH NUT WASHER CAP STYLE 112011...

Page 56: ...AD 210908 1 4 SPRING LATCH 211134 2 5 Shock Gas Filled 500078 2 6 DECAL DEWEZE BLACK OUTLINE 400010 1 7 NUT 3 8 16 WIZ FLANGE 110645 4 8 HANDLE WELD ASSY 211143 1 9 SetScrew 5 16 18 X 0 3125 110239 2...

Page 57: ...Part 205077 DESCRIPTION PART QTY ITEM Pin Lynch 1 4 x 1 1 2 210006 2 1 LYNCH PIN GUARD 211513 2 2 Weldment Spinner Swivel 215247 2 3 Riser Offset Pair Pivot XRM Part 205096 DESCRIPTION PART QTY ITEM B...

Page 58: ...y 4 Bale Part 210933 DESCRIPTION PART QTY ITEM 4 BALE ADAPTER 210929 2 1 Pin Lynch 1 4 x 1 1 2 210006 2 2 RECEIVER HITCH P N 215001 OTHER ACCESSORIES 12 4 2014 Parallel Squeeze Lift Bar P N 210316 Piv...

Page 59: ...60268 215116 Bolt Kit 1ea Required Per Fenderskirt Front Skirt Toolbox Replacement 7 24 2012 Fits Tapered Beds 500 700 Series 30 Toolbox Replacement Fits Straight Beds 400 600 Series 30 Toolbox Replac...

Page 60: ...Pivot Squeeze...

Page 61: ...ep 7 Hold the caulking gun in an upright position in one hand then set the two plastic cups on a flat surface side by side Next point the static mixing wand into a cup and squeeze the trigger of the g...

Page 62: ...idly 5 Teach complete POWER BUTTON 1 BUTTON 8 SYNCHRONIZING TRANSMITTER AND RECEIVER To teach the transmitter ID code to the receiver use the following procedure 1 Make sure the receiver and transmitt...

Page 63: ...Pivot Squeeze ii 6 2 1 2 3 4 5 6 7 8...

Page 64: ...rness Part 232087 GREEN TRANSMIT RED BATTERY DIAGNOSTIC POWER LOAD UNLOAD SQUEEZE UNSQUEEZE 3rd BANK EXTEND 3rd BANK RETRACT WORK LIGHTS FLOAT COILS C D The Pivot Squeeze Bed Has a Double Poppet Valve...

Page 65: ...Pivot Squeeze ii 6 3 LOAD OIL IN OIL OUT UNLOAD OIL IN OIL OUT SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 11 6 2013 SOLENOID FIRES PAGE 2 2 OF...

Page 66: ...Bank Wiring Kar Tech Remote Decal Part 202046 Harness Part 232088 FLOAT COILS C D WORK LIGHTS 3rd BANK RETRACT 3rd BANK EXTEND UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAGNOSTIC GREEN TRANSMIT...

Page 67: ...Pivot Squeeze FLOAT EXTEND OIL IN OIL OUT OIL IN OIL OUT RETRACT 3 11 2011 SOLENOID FIRES 3 6 ii 6 4...

Page 68: ...h Remote Gen 3 Double Poppet Deutsch Decal Part 202053 Harness Part 232098 GREEN TRANSMIT RED BATTERY DIAGNOSTIC POWER LOAD UNLOAD SQUEEZE UNSQUEEZE 3rd BANK EXTEND 3rd BANK RETRACT WORK LIGHTS FLOAT...

Page 69: ...Pivot Squeeze LOAD OIL IN OIL OUT UNLOAD OIL IN OIL OUT SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 9 19 2014 SOLENOID FIRES PAGE 2 2 OF ii 6 5...

Page 70: ...ing Kar Tech Remote Gen 3 Double Poppet Deutsch Decal Part 202054 Harness Part 232099 FLOAT COILS C D WORK LIGHTS 3rd BANK RETRACT 3rd BANK EXTEND UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAGN...

Page 71: ...Pivot Squeeze ii 6 6 FLOAT EXTEND OIL IN OIL OUT OIL IN OIL OUT RETRACT 9 19 2014 SOLENOID FIRES...

Page 72: ...sing Attach pressure hose from pump 4 Attach 1 2 hoses from squeeze cylinder to valve ports 3 4 5 Attach 3 8 hoses from lift cylinder to valve ports 1 2 6 Use cover plate to locate cutout in right sid...

Page 73: ...12 Attach suction hose to bottom of reservoir 13 Run battery cables through hole in toolbox and attach to E H motor as indicated 14 Run battery cables along frame rail and attach black cable to negat...

Page 74: ...ER 12BH 12MB 45 120545 1 9 ACCESS COVER FRAME 211849 1 10 HOSE SUCTION 75 X 54 220603 1 11 Hose Pressure HD E H 220738 1 12 E h Motor Pump unit Heavy Duty 12V 230159 1 13 Strap Motor Solenoid Connecti...

Page 75: ...13 SWITCH BOOT 132035 2 14 Switch Spst Rocker Led 132044 1 15 FUSE COVER BUSS CFCOVER 1R 132092 1 16 FUSE HOLDER BUSS CFBAR1 M8XSP 132093 1 17 FUSE 200 AMP BUSS MRBF 200 132094 2 18 Switch Toggle DPD...

Page 76: ...14 Switch Spst Rocker Led 132044 1 15 FUSE COVER BUSS CFCOVER 1R 132092 1 16 FUSE HOLDER BUSS CFBAR1 M8XSP 132093 1 17 FUSE 200 AMP BUSS MRBF 200 132094 2 18 Switch Toggle DPDT On OFF ON 132127 2 19 H...

Page 77: ...Poppet 222010 4 3 10 SOLENOID 2 POSITION 4 WAY 222045 1 4 Coil 8 Hydac DT04 2P Suppressed 222059 4 5 O Ring Plug 8 3 4 16 720164 2 6 Spool 10 Valve 820232 1 7 Coil 10 Hydraforce DT04 2P Suppressed 922...

Page 78: ...d Harness This Plug to B Coil on Valve Plug With Purple Wire From Valve Harness Here Make Sure the Purple Black Wires Match Red Wire from Valve Harness Here Fused and Switched Power Supply Here To the...

Page 79: ...Pivot Squeeze...

Page 80: ...r Tech Remote Gen 3 Double Poppet Deutsch Decal Part 202053 Harness Part 232098 GREEN TRANSMIT RED BATTERY DIAGNOSTIC POWER LOAD UNLOAD SQUEEZE UNSQUEEZE 3rd BANK EXTEND 3rd BANK RETRACT WORK LIGHTS F...

Page 81: ...Pivot Squeeze LOAD OIL IN OIL OUT UNLOAD OIL IN OIL OUT SQUEEZE OIL IN OIL OUT OIL IN OIL OUT UNSQUEEZE 9 19 2014 SOLENOID FIRES PAGE 2 2 OF v 6 9...

Page 82: ...ring Kar Tech Remote Gen 3 Double Poppet Deutsch Decal Part 202054 Harness Part 232099 FLOAT COILS C D WORK LIGHTS 3rd BANK RETRACT 3rd BANK EXTEND UNSQUEEZE SQUEEZE UNLOAD LOAD POWER RED BATTERY DIAG...

Page 83: ...Pivot Squeeze vii 6 9 FLOAT EXTEND OIL IN OIL OUT OIL IN OIL OUT RETRACT 9 19 2014 SOLENOID FIRES...

Page 84: ...nd gently stir with wooden stick for a period of 1 to 1 minutes or until the GatorHyde becomes thicker and will stick to either a finger or wooden stick Step 9 Once material has begun to gel apply eno...

Page 85: ...vot Squeeze Harper Industries Inc 151 E Highway 160 Harper KS 67058 Website www harperindustries com Telephone 620 896 7381 Toll Free 800 835 1042 Fax 620 896 7129 E mail info harperindustries com NOT...

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Summary of Contents for DewEze 600 Series

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