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Make sure you have ground wire for the unit. Do not connect the ground wire to gas or water pipes, 

lightning rods, or telephone grounding lines. If the unit is not properly grounded, there may be a risk 

to get an electric shock. 

 

Make sure to use circuit breakers (ground fault interrupter, isolating switch (+B fuse), and molded 

case circuit breaker) with the specified capacity  (refer to the machine label). If the circuit breaker 

capacity is larger than the specified capacity, breakdown or fire may result. 

1.4 Before starting the test run 

    Caution 

  Before starting operation, check wheher  all protective parts are correctly installed  or not. Make sure not to get 

injured by touching high voltage parts. 

  Do not touch any switch with wet hands. There may be a risk to get an electric shock. 

  When turning off the unit, make sure to wait at least 5 minutes before switching  off the main power. 

Otherwise, it may cause breakdown. 

 

Introduction 

Thermopod  is a Solar Assisted Heat Pump System, it is designed to transmit thermal energy from the free natural 
elements into water to achieve water heating for home use. The system can either be supplied with new cylinder or 
be altered to work with user’s existing cylinders, turning the existing cylinder into a hot water storage tank.  

The system is designed to heat the water in a standard 200 Litres cylinder up to 53°C all the time, and 60°C once a 
week for anti-legionella. The unit is set to a default (can be adjusted) temperature as 53°C, when the temperature in 
the cylinder drops by 5°C,  the system will automatically switch on to heat  the temperature back to the default 
temperature. 

In addition, there is an Energy saving mode, when switch this mode on, the system will automatically heat the water 
to 3 different target temperatures at 3 different time. The 3 target temperatures and duration of time can be adjusted 
according to users’ actual need. 

Thermopod system gathers all advantages from common heat pumps. It will absorb energy from nature environment, 
which is continuously renewable, by a very small consumption of electricity via a kind of medium, and generate 
several times of thermal energy to heat the water. 

Thermopod Components 

 

Key Components 

1. Thermopod Panels 
2. Thermopod unit 
3. Refrigeration Pipe 
4. Standard Fitting 
5. Water Fitting 
6. Triangular Mounting Brackets 
 

Thermopod - Installation Manual

 

 

 

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Summary of Contents for Thermopod

Page 1: ...7 10 Electrical Connections 19 11 Machines On line Operational Instruction 21 12 Controller Starting and Setting 23 13 System Commissioning 23 14 Tables of parameter and status 23 15 Inspection and Ma...

Page 2: ...from this manual will invalidate the guarantee Marking Thermopod is CE marked The CE marking means that HARNITEK ensures that the product meets all regulations that are placed on it based on relevant...

Page 3: ...cause electric shock or fire If need be the unit needs to be repaired or moved by a qualified installer or an authorized technician 1 1 Before installation Environment Caution Do not install the Ther...

Page 4: ...eating for home use The system can either be supplied with new cylinder or be altered to work with user s existing cylinders turning the existing cylinder into a hot water storage tank The system is d...

Page 5: ...Connection x 1 3 8 Outlet Line Connection x 1 9 52mm 250mm long thin Pipe x 1 22mm 10mm 65mm Adapter x 1 Spares Philips Self tapping Screws x 2 Philips Hex Head Screws x 2 Light Duty Finned Anchors x...

Page 6: ...ons Performance Unit Rated Power Output w 400 Max Duel Panel Thermal Performance Output w 2690 Water Temperature C 53 default setting maximum temperature 60 C Dimensions and Weight Casing mm 1 2 Chass...

Page 7: ...ty to all weathers Fixing Orientation Can be installed in a landscape or portrait Fixing Points Six fixing points per panel Installation Angle Minimum of 10 degrees up to 80 degrees on vertical walls...

Page 8: ...s of heat Select a location where has easy wiring access to the power souce Avoid locations where combustible gases may be leak produced flowed or accumulated Avoid areas with corrosive gases and stro...

Page 9: ...ing brackets together by using the screws that the manufacturer supplied 4 Fit Thermopod into place on the brackets by using the Anti vibration mounts screws and nuts that the manufacturer supplied In...

Page 10: ...tem Cylinder The insulation of cylinder will directly affect the performance of the system The user has to make sure the functionality of the cylinder It is recommended that the cylinder shall have a...

Page 11: ...Unvented System Installation Water from the top of cylinder Water from the side of cylinder Thermopod Installation Manual 11 P a g e...

Page 12: ...Water from the cylinder with internal coil Vented System Installation Water from the top of cylinder Thermopod Installation Manual 12 P a g e...

Page 13: ...ally between the water storage tank and the cylinder which is to ensure that the water pressure is sufficient to open the valve otherwise air shall be drawn into the system Please seek advice from you...

Page 14: ...sor pocket Steps 1 Locate the position of sensor pocket on the cylinder 2 Remove the sensor pocket cover 3 Pass the temperature probe through the cover 4 Push the temperature probe as far as possible...

Page 15: ...em failure which directly affects the performance and the validity of guarantee Correct Installation Wrong Installation Thermopod Panel Positioning Each panel must have 6 fixing points for positioning...

Page 16: ...tlet Line connection Step 2 Liquid Line inlet B linked to 1 4 Inlet Line connection When the caps in the connection of the Thermopod panel are removed there shall be nitrogen from the holes This is no...

Page 17: ...refrigeration pipes must be the same The maximum pipe run distance between Thermopod and Thermopod panel is 15 meters while shall not be less than 5 meters All refrigeration pipe run must be equal in...

Page 18: ...valves shall be opened for the refrigerant to circulate Note If the system deterioration caused by a failure of this vacuum process it is not included in the warranty period Thread sealant is recommen...

Page 19: ...sized fuse Max 13Amps d The system is supplied with an appropriate fused spur e The system has a connector and terminal airs which allows the connection of a back up immersion heater The maximum ratin...

Page 20: ...Thermopod Circuit Schematic Diagram Diagram with electric immersion Thermopod Installation Manual 20 P a g e...

Page 21: ...s only No 1 machine s needs to be put into the water tank because others will not display 4 Users need to prepare connection cables according to onsite condition 0 5mm Double Core Double Colour Soft C...

Page 22: ...ower is on the display device will show like this Then press the M button it will show Press or button to choose machine Then press M button to check current machine s parameters Means current machine...

Page 23: ...rther setting please refer to the Thermopod Digital Controller Manual Time setting After time setting 13 System Commissioning Turn the Thermopod on at the fused spur After 30 seconds the digital contr...

Page 24: ...re 31 99 Measured Value A5 Water Outlet Temperature 31 99 Parameter F3 0 Measured Value Only when water pump is connected A9 Expansion Valve Steps 6 50 Measured Value Step display value 10 E1 Error Co...

Page 25: ...store the line connection 2 Replace a new one Screen does not show any information 1 Lack of Power 1 Check the power supply make sure the power switch is on 2 Fuse damage in main control 2 Replace fus...

Page 26: ...d for technical assistance the client will pay for technical assistance time The present guarantee will not be taken effect if the general conditions of sale have not been complied with between the su...

Page 27: ...sual corrosion of the heat exchanger and or the hydraulic circuit caused from reaction with the circulating fluid Damage derived from the installation itself Damage incurred by vandalism acts war fire...

Page 28: ...Thermopod Installation Manual 28 P a g e...

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