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OR

Attach Lift to Hitch Post or Swing Away

SWING AWAY

HITCH

ADAPTER

Measure from 

Hitch Bar to ground

In order to determine how to assemble the Hitch Post and Hitch Adapter, the distance from the 
bottom of the hitch to the ground  must be measured.   Determine which set of holes to use to bolt 

together the Hitch Post and Hitch Adapter.  Use the 1/2” x  3-1/2” bolts and nuts provided and tighten.  

Once you have determined the proper adjustment for the Hitch Post or Swing Away  
and have attached it to the Hitch  Adapter, insert the adapter into the hitch receiver 
and attach it using the 1/2" x 3-1/2" bolt, , Pinch Bolt Tube and lock nut. 

NOTE:

Pinch Bolt Tube is added to the Class 3 reciever 
bolt to prevent the lift from moving side to side

Extremely Important Note:

Valuable Installation Hint!  (Using Caution)

,

Once the lift is placed behind the vehicle, plug the 

power cord into the harness that you have installed on the vehicle.  Turn the key on and use the 
toggle DOWN switch to raise the motor box.  Continue to power the lift until the mounting holes in the 
lift are even with the top hole in the Hitch Post.  Attach the lift to the post using the supplied 1/2” bolt 
with lock nut and washers.  Using this method will allow you to attach the lift without physically having 
to lift the unit and hold it while the bolt is inserted

.

Route the lift power cord down the lift away from its moving parts and potential pinch points.  The 
cord should follow along t he post and be secured with zip ties provided to allow the lift to operate 
without disconnecting the power cord.

Drawings below depict a Class 3 Hitch Adapter

The installation for a Class 2 is identical 

5-13"

13-15"

15-17"

17-19"

HITCH

POST

HITCH

ADAPTER

Without Swing 

Away Option

With Swing 

Away Option

DO NOT OVERTIGHTEN THIS BOLT!  
It is a pivot point!

4-12"

12-14"

14-16"

16-17"

Hitch

Post

Swing

Away

CLASS 2

( 1.25 x 1.25 Solid Bar )

Pinch Bolt Tube

Not required, as

Class 2 is threaded

OR

CLASS 3

( 2 x 2 TUBE )

PINCH BOLT 

TUBE

OR

Vehicle Hitch

INSTALLATION

6

Summary of Contents for AL500

Page 1: ...TY M O B I L I TY Capacity 100 lbs AL300 Universal Power Chair Scooter Lift Capacity 350 lbs AL301XL Extra Wide Power Chair Scooter Lift Capacity 350 lbs M O B I L I T Y M O B I L I T Y M O B I L I T...

Page 2: ...ch Adapter 3 Keys Black tie wraps Instruction Manual AL500 AL100 Hitch Post 2 Hitch Adapter 3 Hardware pack Spreader Bar 4 Hardware pack Anchor Plate AL300 AL301XL Al560 Package Check List Package Che...

Page 3: ...locate the wiring harness where it can not be snagged by road debris and away from the vehicle s gas tank If the harness is too long for the vehicle coil the excess wire and secure it to the vehicle...

Page 4: ...ight does not exceed the recommended tongue weight of the hitch Different types of hitches are capable of bearing different amount of tongue weight The lift manufacturer suggests the installer observe...

Page 5: ...to the rear most point on the vehicle Hitch class is usually printed on the trailer hitch however it can also be determined by measuring the inside of the receiver on the trailer hitch Class 2 hitche...

Page 6: ...ehicle Turn the key on and use the toggle DOWN switch to raise the motor box Continue to power the lift until the mounting holes in the lift are even with the top hole in the Hitch Post Attach the lif...

Page 7: ...Mount Hitch Adapter and stabilizer Ball Mount Hitch Adapter can NOT be used when installing a Swing Away Swing Away OR Only Class 3 or 2 Hitch Adapters can be used with a Swing Away Measure from Hitc...

Page 8: ...TS 8 U BOLT BACKING PLATES 16 SPLIT LOCK WASHERS 16 1 4 20 NUTS SEAT POST SEAT POST SEAT POST SEAT POST THERE ARE 2 OPTIONS ON HOW TOATTACH THE STRAP HOOKS TO THE CHAIR THATARE INCLUDED WITH THE LIFT...

Page 9: ...ittle or no holes exist holes need to be drilled Remove power chair s batteries and use plate as a template Drill as required Attach to chair using supplied hardware 4 1 4 20 x 1 00 HHCS 4 1 4 20 Nylo...

Page 10: ...are Used from hardware pack 2 25 25 spacers 2 5 2 75 3 3 25 3 5 3 75 4 4 25 4 5 4 75 5 spacers 75 spacers 1 spacers 1 25 spacers 1 5 25 spacers 1 1 spacers 1 1 25 spacers 1 1 5 spacers 1 1 5 25 spacer...

Page 11: ...ooter from the lift and using the toggle switch cycle the lift completely up and down to make sure that all parts are in working order and the lift fol ds up when it is empty Caution On some scooters...

Page 12: ...ng washers The amount of force required to move these parts is determined by the t e n s i o n o f t h e s e w a s h e r s To adjust simply loosen or tighten the bolt and nut located by w arrows The t...

Page 13: ...MLY TIGHTENED IF NECESSARY THE COMPONENTS MAY BE RE ARRANGED FOR FRONT or REAR DRIVE WHEELS X4 X4 X8 X8 USE FOR DRIVE W HEELS USE FOR DRIVE W HEELS USE FOR DRIVE W HEELS USE FOR DRIVE W HEELS SLIDE TO...

Page 14: ...OWS THE RED T HANDLE TO REMAIN ON THE SAME SIDE AS THE KEY AND TOGGLE SWITCHES DRIVE CHAIR ON PLATFORM PULL RED T HANDLE ROTATE ARM TO OVER SEAT RAISE PLATFORM UNTIL CLUTCH DROP ARM TO CONTACT SEAT DR...

Page 15: ...from the lift and using the toggle switch cycle the lift completely up to make sure that all parts are in working order and that the lift folds up when it is empty Make absolutely sure the chair scoo...

Page 16: ...platform The Spreader Bar should be flat on the ground at this point Tighten the bolts where the Spreader BarAssembly attaches to the platform Load the scooter on the center of the platform Adjust th...

Page 17: ...locking device it should be driven forward until an audible pop or clicking sound is heard This sound is the locking device setting itself around the chair s docking device pin AFTER ALL THREE TESTS...

Page 18: ...E DOCKING STATION BY ATTEMPTING TO DRIVE CHAIR OFF IN REVERSE THE DOCKING STATION WILL CLICK or POP AND The YELLOW INDICATOR WILL EXTEND BUT THE MOST EFFECTIVE WAY TO ASSURE THE SAFETY OF YOUR POWER C...

Page 19: ...sert and turn key Press down on switch to lower platform To avoid bending over you may wish to release chair from Locking Device prior to lowering platform Be sure the drive wheels are engaged and the...

Page 20: ...er and prepare the lift for unloaded travel follow above steps in reverse order and reverse the direction of the arrows Lift should be raised with the platform folded and until the lift s motor ratche...

Page 21: ...s shown Raise platform with toggle switch until motor s ratchet sound is heard 3 5 PULL to TIGHTEN PUSH to RELEASE Strap the chair down using the 4 straps located on each corner of the platform 4 To r...

Page 22: ...t an inch unfold the platform Continue lowering to the ground Raise hold down arm 2 Roll folded chair onto platform as shown 3 Raise the lift until hold down arm has contacted wheelchair s arm rests 4...

Page 23: ...ner Arm Rest upwards and out of the way of Hold Down Arm 4 Pull the RED T Handle while rotating the Hold Down Arm Release T Handle to allow arm to lock in position 5 Press UP on toggle to raise Platfo...

Page 24: ...n to allow full access to the rear of the vehicle NEVER OPERATE THE SWING AWAY WITH THE CHAIR or SCOOTER ON THE LIFT This will cause damage to the Swing Away lift and potentially cause damage to the v...

Page 25: ...ged WARNING This lift is not meant for human transport Chair Scooter must be unoccupied before operating lift These lifts are for chair and scooter transport only Do not attempt to transport any other...

Page 26: ...housing box A l l c o n n e c t i o n s m u s t b e s e c u r e l y o n t h e s w i t c h The platform or hold down arm is not holding upright or is too hard to move Check the tension of the pivot poi...

Page 27: ...EXPLODED VIEW AL 010 050 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 27...

Page 28: ...Vehicle Hitch EXPLODED VIEW AL 030 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 28...

Page 29: ...EXPLODED VIEW AL 100 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 29...

Page 30: ...Vehicle Hitch EXPLODED VIEW AL 300 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 30...

Page 31: ...EXPLODED VIEW AL 301XL KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 31...

Page 32: ...Vehicle Hitch EXPLODED VIEW AL 500 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 32...

Page 33: ...EXPLODED VIEW AL 550 KEYSWITCH ACTUATOR 12V POLE REVERSING SWITCH BATTERY TRAILER PLUG MOTOR COVER LIGHT BR O W N CIRCUIT BREAKER VEHICLE HARNESS 33...

Page 34: ...SE PLT BIN CAM BOLT 1 2 X 1 2 ZN PELL 14 1 ALM12915 HITCH POST 15 1 H10250 ABS MOTOR COVER 16 1 H56026 HOLD DOWN ARM WELDMENT AL560 17 1 H56036 BACKING PLATE for HDA AL560 18 1 H56046 HDA SLEEVE WELDM...

Page 35: ...4 4 H56060 BRACKET WHEEL CRADDLE AL560 5 2 H56070 WHEEL CRADDLE AL560 6 1 H56080 PLATFORM WELDMENT AL560 7 8 MMC_NO_93310A535 SHCS 1 4 20 x 3 8 w NYLON PATCH 18 8SS 8 4 MMC_NO_93310A578 BHCS 5 16 18 x...

Page 36: ...Vehicle Hitch HARMAR MOBILITY 2075 47TH ST SARASOTA FL 34234 866 351 2776 WWW HARMAR COM...

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