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- Cosmic Ampworks 

®

 - The Ultimate Harley Benton GA15 Mod Kit- Version 1.4 - 200127 

© 2020 -

 www.cosmicampworks.com

 

Dedicated to the Advancement of Stellar Tone! 

5. Removal of parts that are to be replaced or become superfluous after the 
mod 

Heat up the soldering iron and keep de-soldering wire and needle nose pliers handy. Preferably wear safety 
goggles: when applying some force to a component that suddenly comes loose, the soldering iron or a blob of 
molten solder may suddenly jump towards your face.  

A lot of parts will have to be removed, particularly those that are part of the op-amp tonestack and effects 
loop; w

e’re going to replace the tonestack

, remove the effects loop and remove the ICs. The power supply that 

was originally used for the ICs will be used to power the preamp tube heater filaments with DC, to reduce hum. 

Figure 7 shows the schematic of the stock Harley Benton. 

If you’re not so confident in your soldering and 

electronics skills yet, it may be best to start with removing only the parts that are replaced in mods 1.-4. (see 
p.2), namely R2, R4, R5, R6 and C4. Then start with implementing those mods only. 

For Mods 5 (passive EQ and purely tube-based signal path) and 6 (wiring a DC power supply for the preamp 
heater filaments and rearrange the heater wiring), all parts inside the red fields (Figure 7) need to be removed. 
From experience; leaving them in place may affect sound quality and even result in fuzz-like background 
sounds. 

So, take note of each component’s number in the sch

ematic (e.g. R4), find the number on the actual 

circuit board of your GA15 and remove the component. 

If you haven’t done this before: 

remove the solder from 

the components

 legs underneath the circuit board by holding de-soldering wire against it with one hand, then 

with the other hand heat the spot with the soldering iron, until the solder melts and is absorbed by the de-
soldering wire. With most of the solder removed, try to gently pull the components away from the top of the 
board by gripping them with the needle nose pliers. The following components should be left in place:  

1.

 

The phones jack (front right of the board), because it provides an important mechanical connection 
between the board and the chassis. Just remove R41 to ensure that the phones jack is no longer functional: 
its design seems questionable and might present the output tubes with an incorrect load impedance. Also 
remove the wires going into connections P9 and P10 to the right of the phones jack. 

2.

 

The input jack (front left)  should be left in place, of course. 

3.

 

Leave the wire bridges J3, J4, J9, J18, J19, J21 in place;

 all other wire bridges can be removed.  

4.

 

Remove connectors SCN1, CN2 and CN11 and the little circuit board in the rear of the chassis, which holds 
the effects loop and line out jacks.

Summary of Contents for GA 15

Page 1: ...n risk and should only be done by properly trained personnel The modifications described in this manual do not necessarily comply with any electronic safety standards Disclaimer Cosmic Ampworks assume...

Page 2: ...etting distorted Less gain results in a somewhat more jangly tone The most challenging mods some of which are optional 5 Assembling and installing a James tonestack and volume control on the back of t...

Page 3: ...these are the most dangerous ones But you can t easily see what parts are connected to which filter caps so maintaining the highest level of caution AT ALL TIMES is required There is only one way to...

Page 4: ...d vice versa Then use one hand to check for remaining high voltages with the red probe Figure 3 If your multimeter does not have a clip on ground probe a less advisable alternative is to hang the nega...

Page 5: ...and With that hand hold the red multimeter probe carefully against the resistor s legs and check the voltages Not measuring any remaining voltages at F3 or R38 shortly after switching off the amp is a...

Page 6: ...heatsink 3 2 Additional requirements Apart from the items included in this mod kit the following things are required for successfully implementing the Ultimate GA15 mod 1 Safety goggles 2 Soldering i...

Page 7: ...e chassis from the cabinet by slightly lifting and sliding it backwards 6 Carefully check for any remaining high voltages stored in the filter caps using a multimeter as described above p 3 5 and keep...

Page 8: ...inside the red fields Figure 7 need to be removed From experience leaving them in place may affect sound quality and even result in fuzz like background sounds So take note of each component s number...

Page 9: ...are to be removed for the Ultimate Mod are in the red fields NOTE 1 If you re not so confident in your soldering and electronics skills yet it may be best to start with removing only the parts that a...

Page 10: ...are to be installed in place of R2 and R6 setting the bias of the first preamp tube to a more normal value than the stock GA15 which is biased very cold For now ignore Wires 1 2 and 3 these connect to...

Page 11: ...On one end remove a couple of millimeters of insulation from both strands and them into the two holes of R5 Figure 9 Wire 2 and Wire 3 On the other end of the wire solder strand that runs from the re...

Page 12: ...en that applies to the situation where the shaft is facing the user and the lugs are on top as in Figure 11 Figure 12 Mount a local feedback 1M feedback resistor underneath the board by soldering one...

Page 13: ...180k R3 10k iii C1 330p C2 470p C3 4 7n C4 3 3n b Cut two lengths of single stranded wire of some 7cm each Connect one side of the one wire to the junction of R3 and C4 and one side of the other wire...

Page 14: ...to center lug of the volume pot Figure 15 Tonestack and volume control assembly d Connect volume control and tonestack assembly to the circuit board i Cut a length of about 15 cm of speaker wire sepa...

Page 15: ...al presence control and modified phase inverter see further down Figure 17 The tonestack the left two potmeters and volume control right pot assembly has 3 connection points to the circuit board SIGNA...

Page 16: ...e that connects holes 2 and 5 should be about 1 5 cm Figure 20 After drilling smoothen the edges of hole 1 with some sanding paper and or a file and remove any burrs d Clip three lengths of speaker wi...

Page 17: ...derneath the board not clipped component legs Make sure not to heat the L7912 s legs for too long or the sensitive component may be damaged h Drill two holes best from the underside of the board near...

Page 18: ...eatsink locations indicated with white circles for attaching it to the chassis with two tie wraps Don t worry about the heat because the heatsink has such a large capacity that its temperature will no...

Page 19: ...ircuit board traces the trace near hole 2 can be interrupted when drilling the hole because the heater traces spread hum throughout the circuit in their stock layout Figure 22 Drill two holes near the...

Page 20: ...it runs a couple of centimeters above the board and then lead it through hole 3 then solder it to the tube socket connection of pins 4 and 5 V2 Figure 23 l Lastly close the DC heater circuit by conne...

Page 21: ...mm of insulation from the ends Solder the end that runs from the rear hole of J12 to the left lug of the 5k potmeter Figure 26 Solder the other strand to the right lug Solder the legs of the 0 1uF cap...

Page 22: ...J12 to the left lug of the 5k potmeter Solder the other strand to the right lug Solder the legs of the 0 1uF capacitor to the right and center wiper lugs of the 5k potmeter Solder one leg of the 120k...

Page 23: ...r the wire to the trace on underside of the board which also holds spade connector T14 Figure 28 Interrupt the PCB traces on either side of the front leg of C15 Figure 14 Cut a length of single strand...

Page 24: ...s cancels out a First cut the two circuit board traces that conduct 6 3 V AC to the power tube heaters Figure 30 with a Dremel tool with grinding attachment with a rotary drill or with a simple file b...

Page 25: ...he new heater supply wiring 6 3 V spade connectors marked with orange rectangles Tube heaters are connected to tube pins 4 and 5 Figure 31 Drill three holes 1 3 for the new heater supply wires Then tw...

Page 26: ...orks com 26 Dedicated to the Advancement of Stellar Tone Figure 32 A last look at the circuit board and that s a wrap Hopefully modifying your amp has yielded satisfactory results and some agreeable h...

Page 27: ...smic Ampworks The Ultimate Harley Benton GA15 Mod Kit Version 1 4 200127 2020 www cosmicampworks com 27 Dedicated to the Advancement of Stellar Tone Figure 33 Schematic of the modified Harley Benton G...

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