Harken Performa 60.2 STP EL/HY Installation And Maintenance Manual Download Page 22

22

Performa

 Winch 

60.2 STP E/HY

Installation and Maintenance Manual - Mod.D

Parts list

Performa Winch 60.2 STP E/HY

Pos Q.ty Code

Description

1

1

1

1

2

A96574500

S476030004

S4130900A7

S415580085

Performa Assy Base W60 EL/HY

W60 Performance Base

Centering bushing Ø12

Bushing Ø22xØ25x8.5

Bushing Ø12xØ35x9

Winch Product Sticker**

2

1

S414400004

Gear Z14 W60

3

1

S413030004

Pawls Carrier Ø8xN2

4

6

S000090004

Racing pawl Ø8*

5

6

S000380001

Pawl Spring Ø8*

6

1

S414390041

Ratchet Gear Z21xN2

7

1

S413120002

Washer Ø22.5xØ45x1

8

1

S278170002

Washer Ø12.5xØ48x1.5

9

1

S281010004

Pin for gear

10

1

S414420041

Ratchet Gear Z26xN4

11

1

S414410004

Pawls Carrier Gear Z13 N4

12

2

A72821800

Roller Bearing Ø14xØ20x18

13

1

S416030004

Gear Pin Ø12xØ18x52,5

14

1

S414480004

Idler and Pinion Z23/Z13 W60

15

2

A74162300

Roll bearing Ø24xØ18x18

16

1

2

1

A94143100

S415580085

S4130900A7

Assy Housing Winch 60.2

Housing W60

Bushing Ø12xØ35x9

Support Bushing W60

Bushing Ø22xØ25x8.5

17

6

M0606303

Screw M8x25 UNI 5931

Pos Q.ty Code

Description

18

3

A74145000

Roller Bearing Ø95xØ107x26

19

1

1

A96753600

S413880002

Assy Central Shaft Winch 60 EL/HY

Central Shaft Pred. W60

Washer Ø17.2xØ32x1.5

20

Winch Serial Number Sticker

21

1

S4144300A0

Stripper Arm Housing W60/70

22

1

1

4

A96555900

S414850080

S018520001

Performa Assy Jaws W60

Lower Jaw W60

Upper Jaw W60

Peeler W60 - 70

Spring

23

1

A76537501

Performa Drum Assembly W60

24

47

M0610280

Ball 5/16"

25

4

M0601803

Screw UNI EN ISO 1207 - M6x35 - A4

26

1

S657410019

Performa Black Stripper Arm W60

27

3

M0601903

Screw M6x16 UNI1207

28

1

S4162200B1

Cover 2 Speed W60

29

1

1

1

1

A94149300

S414940085

S414930003

M0679797

Assy Socket W35-80 EL/HY

Socket Handle W20/80

Washer Ø25xØ15x4

Nut Screw for Disconnect Rod

O ring RC 2025 series

30

1

S416130002

Disconnect Rod W60

*Available with service kit; see website www.harken.com

**Winch product sticker 

Summary of Contents for Performa 60.2 STP EL/HY

Page 1: ...Powered Performa Winch 60 2 STP EL HY Installation and Maintenance Manual MRPW D...

Page 2: ...the self tailing arm 9 Motor installation procedure 9 Electric equipment 10 Hydraulic connections diagram 12 Maintenance 13 Washing 13 Maintenance table 13 Winch disassembly procedure 13 Winch explode...

Page 3: ...theoretical power ratio does not take friction into account Performance data Winch 60 2 STP EL electric horizontal motor vertical motor 12 V 1500 W 24 V 2000 W 12 V 1500 W 24 V 2000 W 1st speed 2nd s...

Page 4: ...lectric winch H vertical hydraulic winch Maximum working load WARNING The maximum working load MWL for the 60 2 ST EL HY Performa Winch is 1800 Kg 3968 lb Subjecting the winch to loads above the maxim...

Page 5: ...STP E HY Installation and Maintenance Manual Mod D 236 246 121 116 236 121 116 140 394 130 236 246 121 116 236 246 121 116 140 233 130 Vertical electric motor 12 V 24 V Hydraulic motor Line entry hei...

Page 6: ...mounting fasteners or failure to ensure the correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verif...

Page 7: ...nual Torque to apply when assembling Install the winch on the deck in the position you have chosen keeping in mind the limits described on page 4 and using socket head SH bolts 1 Pull out the disconne...

Page 8: ...ead SH bolts no supplied by Harken correctly chosen for the thickness and type of the boat deck Consult the yard that built the boat in case of doubt WARNING To install the winch on the deck use only...

Page 9: ...nance on the winch Once you have installed the winch on the deck proceed with motor installation The motor can be coupled to the winch in different positions Check the space available below deck and c...

Page 10: ...unction Control Box containing solenoids to bulkhead or wall for all installation details and for all electric wiring schemes refer to the Dual Function Control Box manual WARNING Before installing an...

Page 11: ...motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles These instructions apply when assembling and disassembling We recommend using a torqu...

Page 12: ...un The motor also needs a third connection with a low pressure tube for drainage so that excess oil can return to the main tank to avoid shortening the life of the motor This motor uses an open centre...

Page 13: ...the beginning and end of every season of sailing or racing In addition they must be completely overhauled cleaned and lubricated at least every 12 months After an inspection replace worn or damaged co...

Page 14: ...applied in assembly phase Carry out procedure as shown in the paragraph on winch installation and then do the following 7 Completely unscrew the three screws n 27 9 Slide out the central shaft n 19 1...

Page 15: ...STP E HY Installation and Maintenance Manual Mod D 13 Remove the gear n 2 15 Remove roller bearings n 15 17 Remove the gear n 10 16 Remove the pawls n 11 14 Remove the idler and pinion n 14 18 Remove...

Page 16: ...with cloths that do not leave residue Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wea...

Page 17: ...pply Harken grease where indicated above Apply Harken grease 1 on assy socket screw NOTICE On every gear and every component that must be greased apply Harken grease with a brush in a proper quantity...

Page 18: ...housing Once in position check that the pawls can be easily opened and closed with a finger NOTICE Before screw the central screw check the correct position of the o ring in the assy socket and apply...

Page 19: ...the winch is printed on a plate on the drum support of the winch Harken limited worldwide warranty Ordering spare parts Headquarters Harken Inc 1251 East Wisconsin Avenue Pewaukee Wisconsin 53072 375...

Page 20: ...20 Performa Winch 60 2 STP E HY Installation and Maintenance Manual Mod D Exploded view 1 2 Performa Winch 60 2 STP EL HY 29 28 27 26 21 25 22 23 24 18 16 17 20...

Page 21: ...21 Performa Winch 60 2 STP E HY Installation and Maintenance Manual Mod D Exploded view 2 2 Performa Winch 60 2 STP EL HY 8 10 4 5 11 12 9 13 15 14 30 19 7 6 4 5 3 2 1...

Page 22: ...94143100 S415580085 S4130900A7 Assy Housing Winch 60 2 Housing W60 Bushing 12x 35x9 Support Bushing W60 Bushing 22x 25x8 5 17 6 M0606303 Screw M8x25 UNI 5931 Pos Q ty Code Description 18 3 A74145000 R...

Page 23: ...5931 3 1 1 1 A96010700 A96010600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 2kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer 6 Nut M6 UNI5588 Key DIN 6885 5x5x15 4 1 M0612097 Se...

Page 24: ...ear box 1 21 3 Pos Q ty Code Description 3 1 4 4 1 6 6 4 A94150500 M0602903 M0603103 M6007297 M6015697 S415360003 M0606303 KIT EL VT Motor Flange Vertical Motorgear Flange NUT M8 UNI 5588 A4 WASHER 8...

Page 25: ...35303 KIT Clutch HY Motor W46 70 Toothed coupling Connecting Coupling 31 5 Spring pin 5x40 DIN1481 Bushing Spring Washer Screw M8x16 UNI6109 Pos Q ty Code Description 4 1 6 6 1 2 2 A94149100 S41536000...

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