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Harken LokHead 500, User Manual

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Harken LokHead 500 User Manual Download Page 30

30

ENGLISH

04-04-16

Date of Service

Description of Service

Name and Signature of 

Maintanance Operator

Date of Next 

Intervention

Winch LokHead 500

Summary of Contents for LokHead 500

Page 1: ...Please read these instructions carefully before operating equipment Winch LokHead 500 INLH500 Instruction Manual Original Instructions Rev 02 ULH500_04 04 2016...

Page 2: ......

Page 3: ...uration 12 Max Working Load 13 Rope Requirements 13 Technical Data 13 Lokhead Winch Installation 14 Mounting Surface 14 Winch Entry Angle of Lifting Rope 14 Winch Location 14 Installation Procedure 14...

Page 4: ...4 ENGLISH 04 04 16...

Page 5: ...will also not be liable for damage injury or consequential loss resulting from incorrect operation or modification of the equipment GLOSSARY AND SYMBOLS Intended Use use of the device according to th...

Page 6: ...um 10 mm maximum 12 7 mm this rope must be EN 1891 certified 8 indicator of the Max Working Load MWL of the device with specific load for lifting load and lifting person The CE plate is on the skirt o...

Page 7: ...CE of the European Parliament and Council of 17th May 2006 concerning machines amending directive 95 16 CE Regulations reference EN 13157 2009 Technical standards used EN 1496 2007 Class B and author...

Page 8: ...ulations Working Guidelines Practices Harken is not responsible for damage caused by the LokHead Winch to people animals or property in the case of use of the LokHead Winch by operators not qualified...

Page 9: ...eturned to the manufacturer or to a Harken authorised repair centre with wire rope with loads in excess of the Maximum Working Load MWL of 240 kg for lifting persons in rescue operation with loads in...

Page 10: ...um 4 Removable Skirt 5 Handle Socket 6 Handle Lock 7 Winch Handle SYSTEM DESCRIPTION Standard Configuration Tripod Use Configuration Pos Description 1 Control Lever 2 Winch Lokhead 500 3 Plate 4 Tripo...

Page 11: ...11 ENGLISH 04 04 16 Winch LokHead 500 OUTLINE Standard Configuration 56 255 157 292 25 292 118 64 25...

Page 12: ...12 ENGLISH 04 04 16 Winch LokHead 500 Tripod Use Configuration 742 573 143 889 254...

Page 13: ...Power Ratio 13 50 1 1st speed 39 90 1 2nd speed Gear Ratio 2 13 1 1st speed 6 28 1 2nd speed Winch Weight 4 2 kg 9 25 lb Winch Handle Weight 0 5 kg 1 10 lb Plate Plate Adapter Weight 2 8 kg 6 17 lb Tr...

Page 14: ...r for use of incorrect mounting bolts LOKHEAD WINCH INSTALLATION Mounting Surface Winch must be installed on a flat surface reinforced if necessary to withstand a load equal of 2400 kg Winch Entry Ang...

Page 15: ...rewdriver Winch LokHead 500 Note 1 4 Hex Head bolts will not work for this procedure 3 Reposition the skirt in housing and press down it to position correctly Note Make sure skirt is correctly clipped...

Page 16: ...e Consult equipment supplier if in doubt Use five 5 M6 Hex Head HH bolts washers and nuts 5 To obtain correct Maximum Working Load MWL all five bolts nuts and washers must be securely tightened Instal...

Page 17: ...nting Template Lokhead Winch Mounting Template Plate Adapter Drilling template of the holes provided for fastening with M12 screws 13 49 102 49 78 11 11 3 5 105 50 7 0 50 50 123 n 5 holes 6 80 cut out...

Page 18: ...hoose correct bolts taking into account loads they will have to withstand Harken assumes no responsibility to incorrect installation of winch and plate adapter or for use of incorrect mounting bolts 3...

Page 19: ...ot take any angle load Winch LokHead 500 The winch plate must be installed in a position to allow sufficient working space around unit so not to impede operation of handles Winch plate must be install...

Page 20: ...39 50 A Clamping wing nut Clamping plate PARALLEL see note below Drilling template of the holes provided for fastening with M12 screws Adapter plate Round section diameter range 40 65 mm NOTE Set the...

Page 21: ...tripod follow the procedure below D Planes must be parallel 1 Position the tripod adapter on the tripod 3 Tighten the 2 wing nuts 2 Tighten the two nuts with a wrench WARNING Make sure that the plate...

Page 22: ...inch and plate on the tripod adapter 5 Fix surely the plate with the self locking nut 7 Engage the connector and the anchor device to the plate on the winch side and to a safe anchorage point on the o...

Page 23: ...ailure If such signs are present do not use the device If the worn or defective parts are not immediately replaced the manufacturer will assume no responsibility for resulting damage or accidents Winc...

Page 24: ...k winch base securely fastened to plate Failure to use correct number and length of mounting fasteners and or failure to tighten them correctly can result in winch pulling off suddenly and unexpectedl...

Page 25: ...increase the number of turns to a maximum of four taking care not to overlap the rope NOTE The number of turns needed round the winch drum depends on the load and the condition of the rope Check the...

Page 26: ...r 5 Begin turning handle counterclock wise Gears engage automatically depending on direction handle is rotated 1st gear rotate handle counterclock wise 2nd gear rotate handle clock wise 6 When the han...

Page 27: ...parts Do not use solvents polishes or abrasive pastes on logos or winch stickers Maintenance Schedule Winch must be completely overhauled cleaned and lubricated at least every 12 months Harsh environm...

Page 28: ...use the material to become brittle and cause the lubrication to congeal STORAGE Store in clean dry place Avoid impact which could damage jaws and skirt ensure good packaging when shipping MAINTENANCE...

Page 29: ...29 ENGLISH 04 04 16 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Intervention Winch LokHead 500...

Page 30: ...30 ENGLISH 04 04 16 Date of Service Description of Service Name and Signature of Maintanance Operator Date of Next Intervention Winch LokHead 500...

Page 31: ......

Page 32: ...w harken it Email info harken it Worldwide Limited Warranty Refer to the Harken World Limited Warranty on the website at http www harkenindustrial com The product warranty is accepted only if it has b...

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