Harken HighTailer IN171 Product Manual Download Page 3

Page: 3 / 16

ENGLISH

07/2022

General information �� 4

About this manual 4
Glossary and pictograms  4
Risks  4
Intended use  4
Improper use  5
Personal protective equipment  5

Safety information �� 5

Electrical considerations 6

Technical support �� 6
Product description and components �� 6

Dimensions  6
Nomenclature of parts  6
Labeling and description of symbols  7
Labeling on strut 7
Labeling on gear switch  7

Technical data �� 8
Use �� 8

Pre-use inspection 10
Reverse direction 10

Operation��11

Load path  12
Correct use  12
Foot pedal operation  13
Incorrect uses  13

Lowering the load ��14
Removing from service ��15

Annual inspection 15
Lifespan 15

Packaging, storage, transportation ��15
Maintenance ��15
Records��16

Example 12-month inspection 16

Warranty ��16

TABLE OF CONTENTS

IN171_HighTailer.MANUAL.PROD.indd 3

6/30/2022 1:46:44 PM

Summary of Contents for HighTailer IN171

Page 1: ...ual carefully before using the winch Harken Inc N15W24983 Bluemound Rd Pewaukee WI 53072 USA MANUFACTURER 262 691 3320 harkenindustrial com infoUSA harkenindustrial com IN171_HighTailer MANUAL PROD indd 1 IN171_HighTailer MANUAL PROD indd 1 6 30 2022 1 46 42 PM 6 30 2022 1 46 42 PM ...

Page 2: ... 8 WRAPS CW 4 IN171 D O N O T E X C E E D M W L 6 5 0 L B I N H I G H G E A R M W L 1 5 0 0 L B I N L O W G E A R T T Logos and arrow s on cow l are m olded into plastic Hig hTailer W in ch_product graphics la yout in dd 1 Hig hTailer W in ch_product graphics la yout in dd 1 HighTailer is a hitch mounted field utility winch system designed for lifting and lowering materials in all applications usi...

Page 3: ... of symbols 7 Labeling on strut 7 Labeling on gear switch 7 Technical data 8 Use 8 Pre use inspection 10 Reverse direction 10 Operation 11 Load path 12 Correct use 12 Foot pedal operation 13 Incorrect uses 13 Lowering the load 14 Removing from service 15 Annual inspection 15 Lifespan 15 Packaging storage transportation 15 Maintenance 15 Records 16 Example 12 month inspection 16 Warranty 16 TABLE O...

Page 4: ...mbols contains very important information or instructions especially in regard to safety Failure to observe these may lead to danger for operators invalidity of the contract warranty refusal of the manufacturer to accept responsibility this indication denotes the existence of a potential hazard this indication precedes important information regarding the machine Risks Activities involving the use ...

Page 5: ... to installation operation or maintenance Should additional information and details be desired or if situations arise which are not covered adequately for the user s purpose the specifics should be referred to Harken Technical Support Caution Under extreme loading when operating an electric winch from a limited power source such as a truck driven generator the hoist motor may stall before reaching...

Page 6: ...y the manufacturer after checking the device will repair or replace the defective components You are reminded that modifications carried out by the user without explicit written authorization from the manufacturer will invalidate the warranty and relieve the manufacturer of any responsibility for damage caused by the defective product The same considerations apply when spare parts are not original...

Page 7: ...der the load DIRECTION TO THE LOAD DIRECTION WINCH SPINS MANUFACTURER PART NUMBER ROPE REQUIREMENTS LOAD LIMITS 70 70 Note These diagrams are for size and position only They will be produced from a separate file as adhesive labels which will be applied by hand to the product HIGH LOW GEAR SWITCH position only e file as adhesive o the product Labeling on gear switch MAX DIAMETER 1 2 to 5 8 WRAPS CW...

Page 8: ...mpetent person shall thor oughly inspect the worksite and equipment to spot potential safety issues When mounting the hoist verify the frame mounted receiver hitch can withstand the forces the capstan will apply and will not be adversely impacted by the mounting and operation of the capstan hoist This may include having a documented rigging plan for lift ALWAYS inspect winch rope and any rigging e...

Page 9: ...ches frayed wires or loose connections ALWAYS remove any element or obstacle that may interfere with the safe operation of the winch NEVER operate a capstan winch without the appropriate foot control switch Extension cord length recommendations 115V and 230V models Hitch pin minimum Grade 5 ALWAYS use the right equipment for your situation Confirm the adequacy of the rated capacity for the hoist r...

Page 10: ...he strut to opposite direction Replace strut in vehicle s hitch receiver Replace the winch on the strut and replace bracket pin refer to parts nomenclature Check that the release knob opens the jaws by rotating and releasing it several times Secure shackle clevis pin on block Secure hitch pin and bracket pin with cotter pin Check that the cover slides up and down Pre operation vehicle operator ope...

Page 11: ...e drum until you find the optimal number of wraps Always have at least two wraps Do not unwind under load WARNING NEVER ALLOW ROPE TO OVERRIDE OVERLAP ON WINCH DRUM THIS CAN CAUSE ROPE TO JAM AND CAN PREVENT LOAD FROM BEING LIFTED LOWERED TENSION ON ROPE TO LOAD MUST BE RELIEVED TO CLEAR OVERRIDE THIS PROCEDURE CARRIES A RISK OF SERIOUS INJURY OR DEATH IF LOAD DROPS OR BECOMES UNCONTROLLABLE SEE I...

Page 12: ... rope in a clockwise direction Ensure that the rope does not override on winch 4 7 5 8 6 9 Select which direction the strut should angle based on the load truck orientation Truck wheels should be chocked Use a pin and cotter pin to secure strut to hitch Attach winch to strut using supplied bracket pin and cotter pin ALWAYS direct the load through the pulley at the strut to hitch connection The rop...

Page 13: ...tch and does not have speed control functionality INCORRECT USES NEVER allow rope pass outside of the line drive pigtail NEVER allow rope to override overlap on winch drum NEVER wind rope around the winch drum in a counterclockwise direction NEVER let rope pass under the stripper arm WARNING ENSURE CORRECT PLACEMENT OF THE ROPE ON THE STRIPPER ARM AND INTO THE SPRING LOADED SELF TAILING JAWS IN171...

Page 14: ...permit a controlled descent To adjust descent speed manually control the speed at which the rope leaves the winch by holding rope with arm out and bringing it in toward the winch drum To stop the descent release the release knob HIGHTAILER WINCH IN171 IN171_HighTailer MANUAL PROD indd 14 IN171_HighTailer MANUAL PROD indd 14 6 30 2022 1 47 24 PM 6 30 2022 1 47 24 PM ...

Page 15: ...irect exposure to UV MAINTENANCE If soiled rinse in clean warm water maximum temperature 25 C with mild detergent at appropriate dilution and thoroughly rinse When the equipment becomes wet it should be allowed to dry naturally and should be kept away from direct heat Light surface corrosion may be removed with a wire brush no power tools Retire if corrosion is heavy Cleaning and lubrication by Ha...

Page 16: ...ion or alteration incorrect use or storage poor maintenance accidental damage negligence or any usage for which the product was not designed See full warranty at harkenindustrial com RECORDS 12 MONTH INSPECTION LEDGER Customer Model Serial Purchase date Date first put into use Date of inspection repair Date of next inspection Description of the inspection repair Name and signature of the inspector...

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