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Harken FlatWinder 250, Installation And Maintenance Manual

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MFW-02 

 
 
 
 
 

 

Installation and Maintenance Manual 

FlatWinder

TM

 250 - 500 

Summary of Contents for FlatWinder 250

Page 1: ...MFW 02 Installation and Maintenance Manual FlatWinderTM 250 500 ...

Page 2: ... 6 Outline FlatWinderTM 500 7 Installation 8 FlatWinderTM installation procedure 9 Electric wiring diagrams 14 Rope installation 16 Maintenance 16 Washing 16 Maintenance table 16 Disassembly procedure 17 Harken limited worldwide warranty 18 Ordering spare parts 18 Exploded view 19 FlatWinderTM 250 19 FlatWinderTM 500 21 Horizontal electric motor 12V 24V FlatWinderTM250 23 Horizontal electric motor...

Page 3: ...cialisation and training about the use of the device User persons who use the winch regularly Maximum working load MWL maximum value of the load the winch can bear DANGER this denotes the existence of the potential danger which could cause injury or damage if the information or instructions are not followed WARNING this denotes mandatory actions by the user without these actions the user is subjec...

Page 4: ...system installation or operation This manual is an integral part of the device and aims to provide all the information needed for its safe and correct use and for proper maintenance This manual gives technical information on winch installation and maintenance including disassembling and reassembling Installation disassembling and reassembling of the winch by personnel who are not experts may cause...

Page 5: ... This Manual is available only in English If you do not fully understand the English language do not carry out the operations described in this Manual Technical characteristics Rope diameter Ø10 Performance data FlatWinderTM 250 FlatWinderTM 500 Voltage 12V 24V 12V 24V max load kg 250 250 500 500 Line speed m min 35 35 26 32 Current absorption at max load A 210 140 320 160 Line speed is measured w...

Page 6: ...6 FlatWinderTM 250 500 Installation and Maintenance Manual Outline FlatWinderTM 250 ...

Page 7: ...7 FlatWinderTM 250 500 Installation and Maintenance Manual Outline FlatWinderTM 500 Typical traveler lay out Depending of traveler load can be used 2 1 3 1 or 4 1 purchase ...

Page 8: ...e yard that built the boat in the case of doubt over the correct positioning of the FlatWinderTM WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck strength can result in the FlatWinderTM pulling off the deck suddenly and unexpectedly during high loads causing severe injury or death WARNING Verify the entry angle of the sheet This must fo...

Page 9: ...motor Dual function control box FlatWinderTM installation procedure WARNING Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinderTM NOTICE Before drilling the deck check the space available below deck for the flange and the motor A Remove the upper jaw no tool require ...

Page 10: ...ase of the FlatWinderTM on the deck and mark the position of the holes or use the drilling cut out template at the point where you have decided to place the FlatWinderTM Below is a reduced scale diagram for FlatWinderTM 250 Below is a reduced scale diagram for FlatWinderTM 500 ...

Page 11: ...1 Bolts made of other materials may not have sufficient strength or may corrode which can result in FlatWinderTM pulling off deck suddenly and unexpectedly during high loads causing severe injury or death NOTICE To mount FlatWinderTM on the deck do not use countersunk bolts E Fill the mounting holes and central hole with a suitable marine sealant F Remove the excess adhesive sealant from the base ...

Page 12: ...osition the flange H Tighten six M6 precote screws 8Nm 71 in lb I Position the reduction gear and motor L Tighten the two M6 precote screws 8Nm 71 in lb be sure to align the flange Tools needed for FlatWinderTM 500 One number seventeen two number thirteen wrenches I Position the reduction gear and motor L Tighten the four M10 screws 20Nm 177 in lb ...

Page 13: ...13 FlatWinderTM 250 500 Installation and Maintenance Manual M Insert the upper jaw align the white balls on the lower jaw with the grooves on the upper jaw N Tighten the central M8 screw 8Nm 71 in lb ...

Page 14: ...l carefully before installing and using the device NOTICE For other installations refer to the Dual Function Control Box manual NOTICE In case the direction of movement is not congruent with the DSS arrow invert the M1 M2 cable on the motor or on the Dual Function Control Box Fasten the Dual Function Control Box containing solenoids to bulkhead or wall refer to the Dual Function Control Box manual...

Page 15: ...35 0 50 NOTICE To connect motor attach cable terminals to clamps between nut and lock nut Hold nut in contact with motor using a spanner and tighten other nut with second spanner Take special care not to turn the central spindles Be careful not to turn central spindles These instructions apply when assembling and disassembling We recommend using a torque wrench so as to obtain a torque equal to an...

Page 16: ...ystem Maintenance Washing FlatWinderTM must be washed frequently with fresh water and in any case after each use Do not allow teak cleaning products or other cleaners containing caustic solutions to come into contact with FlatWinderTM and especially anodised chrome plated or plastic parts Do not use solvents polishes or abrasive pastes on the logos or stickers on the FlatWinderTM Do not use polish...

Page 17: ...carried out exclusively by specialized personnel WARNING Make sure that the power is switched off before installing or carrying out maintenance on the FlatWinderTM In the case of doubt contact Harken Tech Service at techservice harken it Disassembly procedure Tools needed A number four hex key A number five hex key Remove the central M8 screw NOTICE To remove the upper jaw can be used the two top ...

Page 18: ...om Ordering spare parts Spare parts can be requested from Harken as described in the Harken Limited Worldwide Warranty indicating the part number in the Parts List and including the serial number of the FlatWinderTM for which the parts are required The serial number of the FlatWinderTM is printed inside the base Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 3...

Page 19: ...19 FlatWinderTM 250 500 Installation and Maintenance Manual Exploded view FlatWinderTM 250 ...

Page 20: ... 3 1 M0651997 Ring Seal 4 4 M0666203 Screw UNI 5933 2003 M8x25 A4 5 1 S418760063 FlatWinderTM Serial Number Sticker 6 2 1 A96994000 M0637394 Assy pulley Ø48 Pulley Bushing Ø16xØ18x17 7 2 S699410002 Pin 8 1 S699430052 Plate 9 1 S690160052 Upper jaw 10 1 66 8 A96901500 MP129 S690190080 Assy lower jaw Lower jaw Ball 5 16 torlon Spherical pin Ø6x6 11 1 S698380080 Peeler 12 2 M0666603 Screw M6x16 UNI 5...

Page 21: ...21 FlatWinderTM 250 500 Installation and Maintenance Manual FlatWinderTM 500 ...

Page 22: ...97 Ring Seal 4 4 M0666203 Screw UNI 5933 2003 M8x25 A4 5 1 S418760063 FlatWinderTM Serial Number Sticker 6 2 1 A96994000 M0637394 Assy pulley Ø48 Pulley Bushing Ø16xØ18x17 7 2 S699410002 Pin 8 1 S704230052 Plate 9 1 S704250052 Upper jaw 10 1 86 16 A97042400 MP129 S690190080 Assy lower jaw Lower jaw Ball 5 16 torlon Spherical pin Ø6x6 11 1 S698380080 Peeler 12 2 M0666603 Screw M6x16 UNI 5933 Winch ...

Page 23: ...23 FlatWinderTM 250 500 Installation and Maintenance Manual Horizontal electric motor 12V 24V FlatWinderTM250 ...

Page 24: ...96015400 A96015700 M6014206 KIT EL Motor 12V 0 7kW KIT EL Motor 24V 0 9kW Electric Motor Polarity motor sticker Screw stud M6x26 Washer Ø6 Nut M6 UNI5588 Key DIN 6885 5x5x15 6 1 S477440063 Sticker for gearbox 7 1 8 8 1 A97026100 S415360003 M601560097 M0620697 KIT EL HO flange FlatWinder Horizontal Motorgear Flange Screw M6x16 UNI EN ISO 5931 2003 O Ring Seal ORM 0055 10 Ø5 5x1 Seal Ø25x47x7 8 1 S6...

Page 25: ...25 FlatWinderTM 250 500 Installation and Maintenance Manual Horizontal electric motor 12V 24V FlatWinderTM500 ...

Page 26: ...05750052 Adapter flange motor 7 4 M0639103 Screw M6x10 UNI 5931 8 4 M0614403 Screw M8x16 UNI 5931 9 1 1 A97057700 A97057600 M6014206 KIT EL Motor 12V 1 5kW KIT EL Motor 24V 1 5kW Electric Motor Polarity motor sticker Key DIN 6885 5x5x15 10 1 1 4 4 4 4 A94329700 M0673997 M0623503 M0611703 M0624503 M0648702 Assy flange Flange for Gear box Seal 42x55x8 Screw M10x25 UNI 5931 Washer 10 5 Screw M8x30 UN...

Page 27: ...TM 250 500 Installation and Maintenance Manual Manufacturer EU Representive Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 031 3523511 Fax 031 3520031 Web www harken it Email info harken it ...

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