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16/01/2020 ENGLISH 

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Safety information ..............................................................................................................Page 4

Components .....................................................................................................................Page 5

INBRKT.X

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 (STIFFENING BRACKET) ........................................................................................................ P

age 

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INBRKT.X

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 (END BRACKET) ..................................................................................................................... P

age 

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INBRKT.X

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 (MIDDLE BRACKET) .............................................................................................................. P

age 

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Features ..........................................................................................................................Page 8

FEATURES OF THE ANCHORING DEVICES AND BRACKET ASSEMBLY ................................................... Page 8
ANCHORING DEVICE FOR RAIL R27 LS + INBRKT.X

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 ............................................................................ Page 9

STANDARD INSTALLATION LAYOUT R27 LS + INBRKT.X

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 ................................................................... Page 10

Component descriptions

 ..................................................................................................... Page 13

STIFFENING BRACKET (CODE INBRKT.X

4

) ............................................................................................ Page 13

ASSEMBLY (CODE INBRKT.X

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) .............................................................................................................. Page 14

END BRACKET (CODE INBRKT.X

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) ........................................................................................................ Page 15

ASSEMBLY (CODE INBRKT.X

5

) .............................................................................................................. Page 16

MIDDLE BRACKET (CODE INBRKT.X

6

) .................................................................................................. Page 17

ASSEMBLY (CODE INBRKT.X

6

) .............................................................................................................. Page 18

Installation methods ......................................................................................................... Page 19

INSTALLATION ON CORRUGATED ROOFS OR SANDWICH PANELS .....................................................

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INSTALLING THE SEALS ........................................................................................................................

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ANCHORING DEVICE ..............................................................................................................................

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END BRACKETS (CODE INBRKT.X

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) ......................................................................................................

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MIDDLE BRACKETS (CODE INBRKT.X

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) ................................................................................................

Page 21

Feet on request ............................................................................................................... Page 22

FEET ON REQUEST .................................................................................................................................

Page 22

Contacts ........................................................................................................................

Page 23

Table of Contents

Summary of Contents for Access Rail R27 LS

Page 1: ...R27 LS ACCESS RAIL ON METAL ROOFS Installation manual Range of INBRKT XN brackets Read the manual carefully before using the system Translation of the Original Instructions UINBRKT XN A 16 01 20 ...

Page 2: ......

Page 3: ...0 Component descriptions Page 13 STIFFENING BRACKET CODE INBRKT X4 Page 13 ASSEMBLY CODE INBRKT X4 Page 14 END BRACKET CODE INBRKT X5 Page 15 ASSEMBLY CODE INBRKT X5 Page 16 MIDDLE BRACKET CODE INBRKT X6 Page 17 ASSEMBLY CODE INBRKT X6 Page 18 Installation methods Page 19 INSTALLATION ON CORRUGATED ROOFS OR SANDWICH PANELS Page 19 INSTALLING THE SEALS Page 19 ANCHORING DEVICE Page 19 END BRACKETS ...

Page 4: ...4 ENGLISH 16 01 2020 SAFETY INFORMATION SAFETY INFORMATION WARNING Before installing the product carefully read the R27 LS access rail instruction manual ...

Page 5: ...6 01 2020 ENGLISH 5 COMPONENTS COMPONENTS INBRKT X4 STIFFENING BRACKET Stiffening bracket upper diagonal rib lower diagonal rib Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x25 screw Washer ...

Page 6: ...6 ENGLISH 16 01 2020 COMPONENTS INBRKT X5 END BRACKET End bracket upper diagonal rib lower diagonal rib tie rod plate Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x25 screw Washer ...

Page 7: ... 01 2020 ENGLISH 7 COMPONENTS INBRKT X6 MIDDLE BRACKET Middle bracket upper diagonal rib lower diagonal rib double tie rod plate Fixing feet Fixing bolts Rivets Seals INFIX1 LS insert M10x30 screw Washer ...

Page 8: ...t be suitable In these cases it is possible to design and use non standard support bases fixing feet these must be sized by the designer qualified for structural calculations as they are a part of the anchoring device fixing system The project also includes the calculation of the fixing sizes the type of rivet screw their number and arrangement in this case there is no obligation to use rivets sup...

Page 9: ...f users at the same time can be decreased by the designer or inspector maintenance operator for motivated reasons which many not have been envisaged during the design and manufacture of the device for example linked to the place of installation or the resistance of the fixing and the support Single and multi span device used to obtain lines of indefinite length The maximum span is 3 m For lines co...

Page 10: ...surfaces the user may work on both horizontal and angled roofs work places The linear anchoring device is used in a perpendicular direction to the rail in the direction of the slope on the roof Fig 3 Figure 2 Figure 3 Some examples of permitted configurations are given below Fig 4a and 4b along with others which must not be used Fig 4c Figure 4a Figure 4b Figure 4c FEATURES FALL PROTECTION SYSTEM ...

Page 11: ...he rail directly using one or more trolleys in the Access Rail System series see R27 Long Span Instruction Manual The maximum number of operators working on the rail at the same time each with their own trolley is 4 per span These operators must have maximum weight 100 kg each To use the system for human suspension system the line must be stiffened using the stiffening brackets INBRKT X4 to create...

Page 12: ...12 ENGLISH 16 01 2020 FALL PROTECTION SYSTEM Lmax 3000 mm HUMAN SUSPENSION SYSTEM Lmax 1500 mm FEATURES ...

Page 13: ...nal rib while only the batch number on the lower diagonal rib FIXING FEET standard Fig 9 Interface for fixing on corrugated roofs with permitted shapes and thicknesses using the rivets supplied directly to the profile crown of the sandwich panel or corrugated sheet The feet are already bent at an internal angle of 120 but they can be ordered with different angles the internal angle that HARKEN can...

Page 14: ...ween the ends of the diagonal ribs and the fixing feet on corrugated roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 40 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied a...

Page 15: ...ated sheet pitch so before ordering specify the pitch and before installation check that the element is long enough The standard tie rod plate with 2 holes is suitable for pitches of 25 cm and 33 cm For different pitches in the permitted range 25 50 cm the plate is supplied to measure FIXING FEET standard Fig 17 Interface for fixing on corrugated roofs with permitted shapes and thicknesses using t...

Page 16: ...gated roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 50 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied are given here Figure 19 Figure 20 ASSEMBLY SYSTEM CODE INBRKT X...

Page 17: ... holes of the tie rod plate depend on the corrugated sheet pitch so before ordering specify the pitch and before installation check that the element is long enough The standard tie rod plate with 2 holes is suitable for pitches of 25 cm and 33 cm For different pitches in the permitted range 25 50 cm the plate is supplied to measure FIXING FEET standard Fig 25 Interface for fixing on corrugated roo...

Page 18: ... roofs The figure shows the components of a complete bolt RIVETS For fixing between the feet and the corrugated roof support 9 rivets are needed for each fixing foot 10 are supplied for each foot for a total of 60 rivets per bracket Do not use rivets other than those supplied by HARKEN The references to the rivet models supplied are given here Figure 27 Figure 28 ASSEMBLY SYSTEM CODE INBRKT X6 The...

Page 19: ... remain mobile and be adapted when installing the feet on the panel corrugations proceed to install it on the profile crown of the corrugated roof When installing the end and middle brackets on the roof make sure that the system is straight and there are no bends in the rail when seen from above Before proceeding with installation check that there are no impediments obstacles such as roof windows ...

Page 20: ...gle coincides with that of the corrugations After checking this fix the feet to the corrugation using the rivets 9 for each standard foot for all 5 feet Before inserting the rivets using the installation feet as a template pre drill a 5 4 mm hole Install the rivets using a suitable riveting tool for 5 2 mm diameter rivets Having riveted the fixing feet into position tighten the bolted joints to a ...

Page 21: ... After checking this fix the feet to the corrugation using the rivets 9 for each standard foot for all 6 feet Before inserting the rivets using the installation feet as a template pre drill a 5 4 mm hole Install the rivets using a suitable riveting tool for 5 2 mm diameter rivets Having riveted the fixing feet into position tighten the bolted joints to a tightening torque of 60 Nm figure 32 Figure...

Page 22: ...ST FEET ON REQUEST If the standard feet are not suited to the sandwich panel or corrugated sheet profile special bends can be supplied on request simply by providing the 4 measurements shown in the drawing Fig 33 Figure 33 Bmin Bmax I H ...

Page 23: ...16 01 2020 ENGLISH 23 Manufacturer EU Representive Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 031 3523511 Fax 031 3520031 Web www harken it Email info harken it CONTACTS ...

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