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8

Radial Winch 

40.2 PT

Installation and Maintenance Manual

 

B.

 Remove the winch and drill the five 6.2 mm diameter holes.

C.

 Bolt the base of the winch to the deck using five M6 Socket Head (SH) bolts for Procedure 1 or five 

hexagonal headed M6 bolts for Procedure 2 (neither is supplied by Harken

®

), correctly chosen for 

the thickness and type of the boat deck. Consult the yard that built the boat in case of doubt.

WARNING!

To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).

Bolts made of other materials may not have sufficient strength or may corrode which can 

result in winch pulling off deck suddenly and unexpectedly during high loads causing 

severe injury or death.

NOTICE

To mount winches on the deck, do not use countersunk bolts. 

D.

 Fill the mounting holes with a suitable marine sealant. 

E.

 Remove the excess adhesive/sealant from the holes and base drainage channels

F. 

Reassemble the winch following the steps in 

Procedure 1

 or 

Procedure 2

 in the reverse 

order, and apply the products indicated in the section on maintenance.

NOTICE

Before closing the winch, make sure the holes and drainage channels in the base of the winch 

are not obstructed.

Maintenance

Washing

Winches must be washed frequently with fresh water, and in any case after each use.

Do not allow teak cleaning products or other cleaners containing caustic solutions to come into 

contact with winches and especially anodised, chrome plated or plastic parts.

Do not use solvents, polishes or abrasive pastes on the logos or stickers on the winches.

Make sure that the holes and drainage channels in the base of the winch are not obstructed so that 

water does not collect.

Maintenance table

Winches must be visually inspected at the beginning and end of every season of sailing or racing.

In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.

After an inspection, replace worn or damaged components. Do not replace or modify any part of the 

winch with a part that is not original.

Maintenance

Summary of Contents for 40.2 PT

Page 1: ...Radial Winch 40 2 PT Installation and Maintenance Manual MRW 01...

Page 2: ...line Installation Procedure 1 Procedure 2 Installation procedure Maintenance Washing Maintenance table Disassembly procedure Exploded view with maintenance products Assembly Harken limited worldwide w...

Page 3: ...Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described...

Page 4: ...that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck streng...

Page 5: ...ools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the p...

Page 6: ...hexagonal headed bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual 1 Remove the skirt n 2 with the help of the sc...

Page 7: ...lation Installation procedure Carry out Procedure 1 or Procedure 2 then install the winch on the deck in the chosen position A Position the base of the winch on the deck and mark the position of the h...

Page 8: ...le the winch following the steps in Procedure 1 or Procedure 2 in the reverse order and apply the products indicated in the section on maintenance NOTICE Before closing the winch make sure the holes a...

Page 9: ...the case of doubt contact Harken Tech Service at techservice harken it Disassembly procedure Tools needed One medium flat bladed screwdriver A number five hex key Rags To identify the various parts re...

Page 10: ...rt n 15 Important washer n 12 may remain inside the drum support 10 Remove the gearing n 7 and remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade 12 Slide...

Page 11: ...Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check...

Page 12: ...lation and Maintenance Manual Exploded view with maintenance products 1Apply Harken grease on assy socket screw 2Apply Harken grease on drum gear G G A A Harken Grease G Harken Pawl Oil O Anti seize A...

Page 13: ...awls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer to the H...

Page 14: ...en com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Em...

Page 15: ...15 Radial Winch 40 2 PT Installation and Maintenance Manual Exploded view 1 2 2 1 14 13 9 10 5 6 11 8 3 4 6 5 7 12 19...

Page 16: ...16 Radial Winch 40 2 PT Installation and Maintenance Manual Exploded view 2 2 20 16 15 17 18 23 22 26 21 27 28 30 29 25 24...

Page 17: ...297 00 04 Gear Z20 11 1 S 41285 00 41 Pinion Z13 12 1 S 41312 00 02 Washer 22 5x 45x1 13 1 S 41307 00 04 Pin 9 12x32 5 14 1 A94130500 Assy Gear Z20 15 1 A94141500 Assy Housing Winch 40 16 6 M0635103 S...

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