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4

Radial Winch 

35.2 PT

Installation and Maintenance Manual

Installation

The winch must be installed on a flat area of the deck, reinforced if necessary to bear a load equal 

to at least twice the maximum working load of the winch.

It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can 

bear the load.

Harken

®

 does not supply the screws needed to install the winch since these may vary depending on 

the deck on which it is to be installed. It is the installer's responsibility to choose the correct screws 

taking account of the loads they will have to bear. Harken

®

 assumes no responsibility for incorrect 

installation of its winches or for an incorrect choice of mounting screws.

DANGER!

Incorrect  installation  of  the  winch  may  cause  severe  injury  or 

death. Consult the yard that built the boat in the case of doubt 

over the correct positioning of the winch.

WARNING!

Failure to use the correct number and type of mounting fasteners 

or failure to ensure the correct deck strength can result in the 

winch  pulling  off  the  deck  suddenly  and  unexpectedly  during 

high loads causing severe injury or death.

WARNING!

Verify the entry angle of the sheet. This must be 8° with tolerance 

of  ±2°,  to  avoid  sheet  overrides  and  damaging  the  winch  or 

making  the  winch  inoperable  leading  to  loss  of  control  of  the 

boat which can lead to severe injury or death.

WARNING!

Mount the winch on the deck so that the drive gear is positioned 

where the sheet enters the winch drum. 

Incorrect position of drive gear can weaken winch leading to failure 

which can cause an accident leading to severe injury or death.

NOTICE

You can find the icon   on the skirt to identify the drive gear 

position.

Once you have chosen the correct mounting position for the winch on the deck proceed with

installation.

Installation

drive gear

SHEET

Summary of Contents for 35.2 PT

Page 1: ...Radial Winch 35 2 PT Installation and Maintenance Manual MRW 01...

Page 2: ...line Installation Procedure 1 Procedure 2 Installation procedure Maintenance Washing Maintenance table Disassembly procedure Exploded view with maintenance products Assembly Harken limited worldwide w...

Page 3: ...Harken Tech Service is at your disposal at techservice harken it This Manual is available only in English If you do not fully understand the English language do not carry out the operations described...

Page 4: ...that built the boat in the case of doubt over the correct positioning of the winch WARNING Failure to use the correct number and type of mounting fasteners or failure to ensure the correct deck streng...

Page 5: ...ools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual Torque to apply when assembling Install the winch on the deck in the p...

Page 6: ...hexagonal headed bolts Tools needed One medium flat bladed screwdriver To identify the various parts refer to the exploded view at the end of this Manual 1 Remove the skirt n 2 with the help of the sc...

Page 7: ...lation Installation procedure Carry out Procedure 1 or Procedure 2 then install the winch on the deck in the chosen position A Position the base of the winch on the deck and mark the position of the h...

Page 8: ...le the winch following the steps in Procedure 1 or Procedure 2 in the reverse order and apply the products indicated in the section on maintenance NOTICE Before closing the winch make sure the holes a...

Page 9: ...the case of doubt contact Harken Tech Service at techservice harken it Disassembly procedure Tools needed One medium flat bladed screwdriver A number five hex key Rags To identify the various parts re...

Page 10: ...rt n 15 Important washer n 12 may remain inside the drum support 10 Remove the gearing n 7 and remove the pawls n 4 To facilitate the operation press the spring against the pawl with a blade 12 Slide...

Page 11: ...Inspect gears bearings pins and pawls for any signs of wear or corrosion Carefully check the teeth of gears and ring gears to make sure there are no traces of wear Check the roller bearings and check...

Page 12: ...lation and Maintenance Manual Exploded view with maintenance products 1Apply Harken grease on assy socket screw 2Apply Harken grease on drum gear G G A A Harken Grease G Harken Pawl Oil O Anti seize A...

Page 13: ...awls can be easily opened and closed with a finger In case of doubt concerning the assembly procedure contact Harken Tech Service techservice harken it Harken limited worldwide warranty Refer to the H...

Page 14: ...en com Web www harken com Manufacturer Harken Italy S p A Via Marco Biagi 14 22070 Limido Comasco CO Italy Tel 39 031 3523511 Fax 39 031 3520031 Email info harken it Web www harken com Tech Service Em...

Page 15: ...15 Radial Winch 35 2 PT Installation and Maintenance Manual Exploded view 1 2 2 1 3 9 14 4 10 13 6 5 11 7 12 8 19...

Page 16: ...16 Radial Winch 35 2 PT Installation and Maintenance Manual Exploded view 2 2 23 22 30 28 27 29 21 26 16 15 18 17 20 25 24...

Page 17: ...4 Rachet Gear Z18 11 1 S 41285 00 41 Pinion Z13 12 1 S 41312 00 02 Washer 22 5x 45x1 13 1 S 41307 00 04 Pin 9 12x32 5 14 1 A94130500 Assy Gear Z20 15 1 A94131100 Assy Housing Winch 35 16 6 M0635103 So...

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