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3

Mast Tang
Assembly

Installing
Mast Tangs

Measurement

from 

Chart A

Top View

Tangs installed

on widest part

of mast

Installing Mast Tang and Wire Assembly

If you are installing system with the mast up, take the following parts up in the 
bosun's chair or send them up with a messenger line. (Follow all precautions to insure
the safety of the person aloft. Use a safety halyard and make sure halyards are in good
condition. Make sure no one is standing where they could be hit with dropped tools.)

WARNING! When drilling through mast, do not let drill bit contact the halyard that is
holding you aloft! This may cause the halyard to fail. Limit depth.

Tape measure

Screw Method

Port and starboard templates (attached to pg. 3)

Drill with 

5

/

32

" (4 mm) drill bit

Tape for template

#10-32 Tap & Handle

Tang assembly including wires and blocks

Slotted Screw Driver

Hammer

Rivet Method

Center punch

Drill with 

13

/

64

" (5 mm) drill bit

Rivet Gun

Note: before going up the mast, insert the middle screw or rivet into the tang.

Squeeze the top and bottom of the tang together to insert the screw or rivet. It 
may be necessary to use a pliers or vice grips.
Measure up from the top of the boom to the height from chart A (page 2).
Moveable Gooseneck - If the gooseneck is capable of moving up and down, measure
from the top of the boom when the boom is positioned in its normal sailing position. 
Mark the mast at this point.
Tape the template to the side of the mast so the middle hole is even with your mark.
Line the template up so the vertical line is parallel to the side of the mast. See drawing
below. 
Use center punch to mark (4) four tang holes. Remove template and drill (4) four holes.

DRILL HOLES: Screws

5

/

32

" (4 mm) 

& Tap

#10-32

Rivets

13

/

64

" (5 mm)

Attach tang beginning with center holes.

Summary of Contents for 254

Page 1: ...I N S T R U C T I O N M A N U A L 254 Lazy Jack Kit Boats 35 42 ft 10 7 12 8 m Booms 12 16 ft 3 7 4 9 m ...

Page 2: ... Mark your cover after installation so the slots can be positioned correctly Determining the Location of Mast Tang Measure the mainsail luff length or find the P dimension of the mast Find this measurement in the left column below and circle the number in the right column See drawing page 3 8 33 m 27 4 12 67 12 80 m 41 7 to 42 9 50 m 8 23 m 31 2 27 0 14 50 14 63 m 12 52 12 65 m 47 7 to 48 41 1 to ...

Page 3: ...ap Handle Tang assembly including wires and blocks Slotted Screw Driver Hammer Rivet Method Center punch Drill with 13 64 5 mm drill bit Rivet Gun Note before going up the mast insert the middle screw or rivet into the tang Squeeze the top and bottom of the tang together to insert the screw or rivet It may be necessary to use a pliers or vice grips Measure up from the top of the boom to the height...

Page 4: ...3 1 905 m 13 1 to 13 6 9 7 2 921 m 2 7 79 m 3 84 3 96 m 6 1 829 m 12 7 to 13 9 3 2 819 m 2 6 76 m 3 68 3 81 m 5 9 1 753 m 12 1 to 12 6 8 10 2 692 m 2 4 70 m 3 53 3 66 m 5 6 1 676 m 11 7 to 12 Aft Eyestraps Forward Eyestraps E Dimension or Sail Foot Length Cheek Block and Middle Eyestraps Installing Forward Eyestrap Hold eyestrap on side of boom even with forward marks Align feet of eyestrap vertic...

Page 5: ...ews 5 32 4 mm Installing Middle Eyestrap Attach eyesplice of adjusting line to the midboom eyestrap and screw or rivet to mast opposite the cheek block DRILL HOLES Screws 5 32 4 mm Rivets 13 64 5 mm Cleat Aft of Block Cleat Forward of Block Top View Cheek Block Eyestrap Installing Adjusting Line Separate the 104 31 69 m length of line into 2 coils Do not cut Lay a coil on each side of the aft half...

Page 6: ...er spreaders Hog rings work well for this purpose Use rigging tape over hog rings 2 Temporarily tie other end of shock cord to Lazy Jacks at a length that holds Lazy Jacks out but not so short that spreaders will be damaged when boom is swung out 3 Test length by swinging boom all the way out If necessary lengthen shock cord before permanently attaching to Lazy Jacks Shock Cord Installing Adjuster...

Page 7: ...et is tensioned and mainsail moves toward the centerline If Lazy jacks are prone to snagging spreader tips there are 2 solutions The easiest is to rig shock cords to pull Lazy Jacks forward out of way of spreader tips Rig a length of shock cord on each side of sail Dead end shock cord at or near gooseneck and run it up to blocks which are suspended from wires If this does not help you will need to...

Page 8: ...www harken com Harken Italy S P A Via Della Cerca 1274 22070 Lurago Marinone Como Italy Tel 39 031 3520031 Fax 39 031 3520031 E mail harken harken it Harken France ZA Port des Minimes 11 Place du Petit Hunier 17000 La Rochelle France Tel 33 05 46 44 51 20 Fax 33 05 46 44 25 70 E mail harken harken fr 4060 2 02 ...

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