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15

STEP 24

STEP 25

fig. 24

fig. 25

  Slide the Ash Tray (29) into the 

Firebox Base (30).

  Fit the 3 Charcoal Grates into the 

bottom of the Cooking Chamber as 
shown in fig. 25.

  Fit baffles above the Charcoal 

Grates in the Cooking Chamber.

  Fit 3 Cooking Grills into the Cooking 

Chamber above the baffles.

  Fit the large Warming Shelf and the 

small Front Shelf into the Cooking 
Chamber.

  Fit the Firebox Charcoal Grates into 

the bottom of the Firebox unit.

  Fit the 2 firebox Cooking Grills above 

the firebox Charcoal Grates in the 
firebox unit.

Summary of Contents for HK0536

Page 1: ...HARK CHUBBY OFFSET SMOKER Owner s Manual ASSEMBLY CARE SAFETY INSTRUCTIONS Product Code HK0527 MODEL HK0536 FOR OUTDOOR USE ONLY ...

Page 2: ......

Page 3: ...ce agent and freight charges both ways are paid by the owner No liability is accepted for loss or damage during transit The appliance is installed by a qualified person and operated and maintained in accordance with the instructions supplied Repairs or service must be carried out by an authorised person Installation must conform to the applicable Gas Electrical and Building standards laid down by ...

Page 4: ...If not fully open it could fall back to closed position and cause an injury Always wear shoes and protective clothing during operation of this smoker Never use this smoker as a heater The smoker is HOT while in use and after use Always wear protective gloves or mitts when operating the smoker Avoid touching hot surfaces at all times Keep CHILDREN AND PETS away from the smoker at all times Do not a...

Page 5: ...15 Hole Covers 2 16 Beer Bottle Opener 17 Front Shelf Bracket L 18 Front Shelf Bracket R 19 Grease Bucket Holder 20 Bucket 21 Long Legs 2 22 Wheel Legs Short 2 23 Wheel Axle 24 Wheels 2 25 Firebox Bracket 26 Air Damper NO Name 27 Air Damper Handle 28 Ash Tray Handle 29 Ash Tray 30 Firebox Base 31 Bottom Wire Rack 32 Front Shelf 33 Air Damper 34 Firebox Top 35 Firebox Door 36 Firebox Door Handle 37...

Page 6: ...6 B HARDWARE PACK Name QTY M6 15mm Bolts 58 M6 Nuts 34 Flat Washers 16 M6 Lock Nuts 5 M12 2 M5 2 Ø6 Washers 2 M5 12mm Bolts 4 ...

Page 7: ...ole at the bottom of the Wheel Legs Short 22 and attach the legs to the base of the Cooking Chamber 11 using 8xM6 15mm bolts 8 flat washers and 8xM6 nuts Fit the Long Legs 21 to the Bottom Wire Rack 31 by inserting the location pins on the Bottom Wire Rack 31 into the holes on the bottom of the Long Legs 21 Bolt the legs to the Cooking Chamber 11 using 8xM6 15mm bolts 8 Flat washers and 8xM6 nuts ...

Page 8: ...ck 13 to the end of the Cooking Chamber 11 by fitting the Sealing Gasket 12 and using 4xM6 15mm bolts and 4xM6 nuts Attach Side Handle 14 to the same end of the Cooking Chamber 11 using 4xM6 15mm bolts and 4xM6 nuts as per fig 5 Attach the Smoke Stack Damper 9 to the Smoke Stack 13 using the dome nut and spring supplied with the Smoke Stack 13 fig 4 fig 5 fig 6 M12 2PCS M6 15 8PCS M6 8PCS ...

Page 9: ...the hole in the bottom of the Cooking Chamber 11 insert the Grease Bucket Holder 19 so that it hangs under the Cooking Chamber 11 Fit the Firebox Bracket 25 to the Wheel Legs Short 22 using 2xM6 15mm bolts On the Firebox Top 34 fit the Firebox Door Stop 37 into the slot near the opening and bolt to door using 1xM6 15 bolt 1xM6 nut M6 15 1PC M6 1PC M6 15 2PCS ...

Page 10: ...g 6xM6 15mm bolts Turn the firebox unit over so that it is sitting as per fig 11 Screw 2xM6 15mm bolts into the holes at the side of the elliptical cut out leaving a space of 5mm between the head of the bolt and the side of the firebox unit M6 15 6PCS M6 15 2PCS M6 15 4PCS fig 12b fig 10 fig 11 fig 12a ...

Page 11: ...into the Cooking Chamber 11 as per fig 12b Use 2xM6 15 bolts 2xM6 nuts into the Firebox Bracket 25 fig 12c M6 15 4PCS Fit 2 Shelf Brackets R and L 1 3 to the Cooking Chamber 11 using 4xM6 15mm bolts M6 15 2PCS M6 2PCS fig 12c fig 13a fig 13b fig 14 M6 15 1PC M5 12 2PCS Attach the Beer Bottle Opener 16 to the handle side of the Cooking Chamber 11 using 2xM5 12mm bolts Attach Hole Cover 15 to the si...

Page 12: ...g 1xM6 15mm bolt These holes can be used to thread temp probes through in to the cooking chamber to monitor meat temperatures Fit the Air Damper 33 with 4xM6 15mm bolts and 4xM6 Lock nuts Fit the Front Shelf Brackets 17 18 onto the Cooking Chamber 11 using 4xM6 15 bolts 4xM6 nuts Ensure that the Front Shelf Brackets 17 18 are in the open position shown in fig 17 ...

Page 13: ...with the nuts already provided inside the door M6 15 2PCS M6 2PCS Ø6 2PCS fig 19 Fit Firebox Door Handle 36 to Firebox Door 35 using 2xM6 15mm bolts 2xØ6 washers and 2xM6 nuts fig 20 Fit Cooking Chamber 11 door assembly onto the Cooking Chamber 11 and secure with the hinge locking screw fig 20 supplied ...

Page 14: ...ig 22 fig 23 Fit the Air Damper 26 to the Ash Tray 29 with 1xM6 15 bolt and 1xM6 nut Then secure with 1xM6 lock nut Fit the Ash Tray Handle 28 to the Ash Tray 29 with 2xM5 12mm bolts and 2xM5 nuts Fit firebox door assembly onto the firebox unit and secure with the hinge locking screw fig 21 supplied ...

Page 15: ... 25 Fit baffles above the Charcoal Grates in the Cooking Chamber Fit 3 Cooking Grills into the Cooking Chamber above the baffles Fit the large Warming Shelf and the small Front Shelf into the Cooking Chamber Fit the Firebox Charcoal Grates into the bottom of the Firebox unit Fit the 2 firebox Cooking Grills above the firebox Charcoal Grates in the firebox unit ...

Page 16: ...16 STEP 26 STEP 27 fig 26 fig 27 Assembly of your Hark Chubby Offset Smoker is now complete fig 27 shows how the assembled unit should look Hang the Bucket 20 using the Grease Bucket Holder 19 ...

Page 17: ...he longer and the more gradually heat rises the better Care should be taken not to scrape or rub any surface during the curing process After you have burned your fire for 2 hours or more you will notice a shiny black coating developing on the inside of your smoker This is a protective resin that comes from the burning wood This resin will help seal the inside of the smoker for many fantastic cooks...

Page 18: ...ill get wet and hold moisture over time Ash contains corrosive elements that will rust through any thickness of steel It is advised that you clean out any ash or coal remains after every cook Always allow the smoker and the ash to thoroughly cool before cleaning and never dispose of hot ashes in a rubbish bin Use a protective grill cover to prolong life and store your Chubby Offset Smoker in a cov...

Page 19: ...re they are dry and able to burn Light using firelighters or paper and as the fire burns add larger pieces of wood to increase the fire Always wear protective BBQ mitts when lighting your fire Lighting your fire using a charcoal starter Fill the charcoal starter with charcoal or briquettes Place three firelighters on your charcoal grate where you plan to build your fire Light the firelighters and ...

Page 20: ...r cooking the food c Cool Zone No Coals Used for warming or resting the food if it starts to burn Smoking or Slow Cooking For smoking or slow cooking the fire is built in the Firebox and the food is cooked slowly in the Cooking Chamber The smoke and heat will pass indirectly through the opening between the Firebox and the Cooking Chamber and will smoke cook the food This process adds great flavour...

Page 21: ...s can be used when first starting the fire to allow more oxygen into the fire or can be used during the cooking process to regulate air flow in conjunction with the Air Dampers During the smoking process try and avoid opening the doors on the cooking chamber to check food Opening these doors allows heat and smoke to escape which will extend the cooking time needed When the Air Dampers are closed d...

Page 22: ...ce hark com au RECIPES AND COOKING INSTRUCTIONS For detailed instructions on how to cook with your Chubby Smoker and to obtain tailored recipes visit our website at www hark com au YEAR WARRANTY After Sales Support Telephone 1300 799 787 03 9873 2711 Email service hark com au PLEASE NOTE One common mistake when using an offset smoker is to build the fire too big The Hark Chubby Offset Smoker is ve...

Page 23: ...Hark Enterprises Pty Ltd Unit 11 41 49 Norcal Rd Nunawading VIC 3131 T 1300 799 787 E service hark com au W www hark com au ...

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