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65mm FlexC

™ 

Collet System Style DL

 Instructions B-152C

Hardinge Inc.  One Hardinge Drive, Elmira, New York U.S.A. 

1

4902-

1

507  800.843.8801 (Canada 800.468.5946)   www.shophardinge.com

Par

t No

. BC -0009500-0152

General Safety Information

Before installing the Hardinge

®

 FlexC

 Collet System on your machine tool, thoroughly read this manual and understand 

the information. If you are uncertain about any of the information, see your immediate supervisor.  Also make certain that 
you understand the information in your machine tool operator’s, programmer’s and maintenance manuals.

NOTICE

Damage resulting from misuse, negligence or accidents 

is not covered by the Hardinge FlexC warranty.

Information in this document is subject to change without notice.

In no event will Hardinge Inc. be responsible for indirect or consequential damage  

resulting from the use or application of the product, or any of the information in this document.

This product is only to be used by trained machinists skilled  

in the use and operation of collet systems and collet chucks on metal cutting machines.

Safety Requirements to the Turning Machine:

Check to see that the workpiece is properly gripped and seated in the collet head before beginning the machining cycle. 

Do not unclamp the workpiece until the machining cycle has come to a complete stop. 

Observe all safety precautions indicated in the machine manual when operating the machine including the use of guards 
and keeping the door closed during machining. 

Do not exceed the maximum operating force and rpm for the Hardinge FlexC Collet Systems indicated below:

 

Maximum operating force:  10,100 lb (45KN)

 

Maximum RPM:  6,000

Product Description and Use:

The Hardinge FlexC style DL Collet System consists of a spindle mount assembly.  Vulcanized collet heads and wrenches are 
purchased separately.  The style DL Dead-length

®

 Collet System can be used as a thru-hole for bar work or with a work 

stop for chucking.  The clamping heads consist of hardened steel segments that are joined together by a vulcanization pro-
cess.  Their outstanding characteristics include parallel workpiece clamping, superb accuracy with a minimum of deformation 
of the work piece, and quick-change capability. If the Hardinge FlexC style DL Collet System is used as a dead-length system 
the work stop is inserted into the workstop adapter with the part stop wrench included.  When part length control is not 
required the work stop can be removed.

The Hardinge FlexC style DL 65mm Collet Systems use a push-to-close design with an axially-fixed collet head.  They are 

ideally suited for sub-spindles to maintain length control during secondary operations.  The push-to-close design also avoids 

axial stress between the spindles.  The collet head is fixed in the spindle mount, while the drawbar moves forward and 

closes the collet head.  

Summary of Contents for FlexC Dead-Length 65

Page 1: ...ns B 152C Hardinge Inc One Hardinge Drive Elmira NewYork U S A 14902 1507 800 843 8801 Canada 800 468 5946 www shophardinge com Part No BC 0009500 0152 Hardinge FlexC Dead Length Collet System Style DL 65mm Installation Instructions and Parts Lists ...

Page 2: ...te stop Observe all safety precautions indicated in the machine manual when operating the machine including the use of guards and keeping the door closed during machining Do not exceed the maximum operating force and rpm for the Hardinge FlexC Collet Systems indicated below Maximum operating force 10 100 lb 45KN Maximum RPM 6 000 Product Description and Use The Hardinge FlexC style DL Collet Syste...

Page 3: ...ecific machine drawbar varies by machine brand and model to the FlexC clamping sleeve This linkup can be ordered from Hardinge or can be made by the customer Cleaning and Maintenance The spindle collet head and the spindle mount mating surfaces must be cleaned and free of chips and sludge whenever mounting to the spindle or changing out a collet head Visually inspect collets for tearing or separat...

Page 4: ... 1 Chuck Flange 2 V65 6DL05802 1 Chuck Body 3 V65 6DL05803 1 Collet Seat 4 V65 6DL05904 1 Drawbar Adapter separate item 5 V65 6DL05805 1 Coupling Stop 6 V65 6DL05806 1 Part Stop 7 V65 6DL05807 6 Spacer 8 V65 0200 1 Key for Collet Seat 9 V65 01207 1 Key for Collet Head 10 V65 6DL05810 1 Part Stop Wrench 15 CE 00094318288 1 O Ring 16 CE 000943197104 1 O Ring 17 V65 6DL11601 1 Seal 18 MS 0103828 6 M8...

Page 5: ... 1 Chuck Flange 2 V65 6DL05802 1 Chuck Body 3 V65 6DL05803 1 Collet Seat 4 V65 6DL05904 1 Drawbar Adapter separate item 5 V65 6DL05805 1 Coupling Stop 6 V65 6DL05806 1 Part Stop 7 V65 6DL05807 6 Spacer 8 V65 0200 1 Key for Collet Seat 9 V65 01207 1 Key for Collet Head 10 V65 6DL05810 1 Part Stop Wrench 15 CE 00094318288 1 O Ring 16 CE 000943197104 1 O Ring 17 V65 6DL11601 1 Seal 18 MS 0103828 6 M8...

Page 6: ...1 Chuck Flange 2 V65 6DL05802 1 Chuck Body 3 V65 6DL05803 1 Collet Seat 4 V65 6DL05904 1 Drawbar Adapter separate item 5 V65 6DL05805 1 Coupling Stop 6 V65 6DL05806 1 Part Stop 7 V65 6DL05807 6 Spacer 8 V65 0200 1 Key for Collet Seat 9 V65 01207 1 Key for Collet Head 10 V65 6DL05810 1 Part Stop Wrench 15 CE 00094318288 1 O Ring 16 CE 000943197104 1 O Ring 17 V65 6DL11601 1 Seal 18 MS 0103828 6 M8x...

Page 7: ...01 1 Chuck Flange 2 V65 6DL05802 1 Chuck Body 3 V65 6DL05803 1 Collet Seat 4 V65 6DL05904 1 Drawbar Adapter separate item 5 V65 6DL05805 1 Coupling Stop 6 V65 6DL05806 1 Part Stop 7 V65 6DL05807 6 Spacer 8 V65 0200 1 Key for Collet Seat 9 V65 01207 1 Key for Collet Head 10 V65 6DL05810 1 Part Stop Wrench 15 CE 00094318288 1 O Ring 16 CE 000943197104 1 O Ring 17 V65 6DL11601 1 Seal 18 MS 0103828 6 ...

Page 8: ... on the spindle adapter Carefully move the drawbar backwards and seat the collet seat assembly into the spindle adapter Insert and tighten the six mount ing screws 18 equally to 26 ft lb 36Nm torque Increase the clamping pressure to sufficient force for the job Checking the Final Concentricity of the Collet Closing Taper Locate the probe to touch the inside closing taper of the body to verify conc...

Page 9: ... remove the locking screw A work stop wrench 10 is supplied with the spindle mount assembly to remove the work stop Align and insert the pins of the wrench into the holes in the face of the work stop Turn the wrench counterclockwise to unscrew the work stop If you feel resistance you must go back and loosen the locking screw 19 The work stop has an M12 thread in the center to secure a custom work ...

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