HARBEN Eliminator VanPack Operation & Maintenance Manual Download Page 1

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Harben Inc.

P.O. Box 2250, Cumming, GA 30028

Toll Free: (800)-327-5387 Tel: (770)-889-9535 Fax: (770)-887-9411

email: [email protected] web: www.harben.com

_________________________________________________________________________________________

Operation & Maintenance Manual

Original Instructions

Eliminator Van Pack

903-1315

Section 1

Introduction

Section 2

Scope of Supply

Section 3

Technical Data

Section 4

Operation

Section 5

Routine Maintenance

Section 6

Fault Finding

Section 7

Pump

Section 8

Engine

Section 9

Wiring and Circuit Diagram

Section 10

Parts List / Spares / Auxiliary components

Section 11

Service Documents

Section 12

Warranty & Certification

Section 13

Health & Safety Manual 903-1308

Read the Health and Safety Manual before

operating any equipment. Failure to do so could

cause serious injury or death.

Summary of Contents for Eliminator VanPack

Page 1: ...k 903 1315 Section 1 Introduction Section 2 Scope of Supply Section 3 Technical Data Section 4 Operation Section 5 Routine Maintenance Section 6 Fault Finding Section 7 Pump Section 8 Engine Section 9...

Page 2: ...nce Manual for UNIT Eliminator Van Pack R 1 B11238 A ISSUE DATE 6 20 ISSUE No 3 AMENDMENTS Change Changes Date Signature 1 NEW ADDITION 5 20 GT 2 Added Anti Freeze System Pictures 6 20 GT 3 Updated ma...

Page 3: ...IRED 14 3 2 TECHNICAL DESCRIPTION 15 3 2 1 PRIMARY COMPONENTS 15 3 2 2 ENGINE MONITORING 15 3 2 3 DELIVERY HOSE REEL 15 4 OPERATION 17 4 1 OPERATING CONDITIONS 17 4 2 DAILY CHECKS 17 4 3 PRE START CHE...

Page 4: ...WIRING DIAGRAMS 38 10 PARTS LISTS SPARES 42 10 1 INTRODUCTION 42 10 2 ORDERING SPARE PARTS 42 10 3 ACCESSORIES CONSUMABLES 43 10 3 1 ROUTINE MAINTENANCE 43 10 3 2 CONSUMABLES 43 10 3 3 ACCESSORIES 43...

Page 5: ...5...

Page 6: ...esult in death or serious injury This will only be shown for the most extreme cases It is imperative that these symbols are paid attention to as to avoid any sort of injury Notices Carefully read the...

Page 7: ...hest standards so that they will work safely and reliably for many years It is important that you take time to read the information provided in this operation and maintenance manual so that you unders...

Page 8: ...e pump and unit Section 6 Fault Finding Fault diagnosis tables for the pump engine and ancillaries Section 7 Pump This section provides details of the pump and gearbox assembly Section 8 Engine This s...

Page 9: ...roximately 177 microns Pump is specified at 200microns The Speck high pressure plunger pump is driven by a Kubota D1105 E4B EU X1 18 5kW Stage 5 C TXT industrial diesel engine through a Speck NP25 gea...

Page 10: ...10 2 3 Detailed Drawings Detailed drawings and parts lists for the above components are provided as follows The Speck Pump is detailed in Section 7...

Page 11: ...11 NP25 Gearbox Detail Hydraulic Diverter Valve 069 581...

Page 12: ...12 Hawk Safety Relief Valve 035 401...

Page 13: ...13 Speck Unloader Valve UL221 035 185...

Page 14: ...4 USG Recommended crankcase oil ISO VG 220 or SAE 90 Gear oil Valves Identical suction discharge NPSH Input 10 bar max Suction head 0 3 bar 3 1 2 Main Components Prime Mover Kubota D1105 E4B EU X1 18...

Page 15: ...ump to run unevenly and cause excessive wear due to cavitation Water is diverted to the hose reel either using a 12VDC hydraulic diverter A Hypro 177Micron mesh inline strainer is fitted to the suctio...

Page 16: ...mounting theoretical discharge volume 3000rpm 3 gpm max speed 3200rpm max pressure 1707psi The speed and direction of the reel is controlled by a manual lever controlled spool valve c w safety relief...

Page 17: ...de of Practice is available upon request Please ensure that you read this Operation Maintenance Manual in conjunction with the Health Safety Manual before operation 4 2 Daily Checks Carry out all dail...

Page 18: ...e tank is full it will flow out the overflow NOTICE To comply with water authority bylaws never fill the tank by putting a hose directly inside 6 Feed the end of the high pressure hose through the hos...

Page 19: ...th the remote enabled all initial pressure checks must be made Either With a single operator and radio control unit RCU adjacent to the pump set and with the nozzle secure in a drain or pipe or the gu...

Page 20: ...ht of Panel is the Master On Off 0 2 In position 1 On auxiliary circuits will be energized screen will be illuminated 3 Enter the 4 digit PIN using the up and down arrows to select numbers and the ent...

Page 21: ...the nozzle is secured in a safe position preferably within sight of the operator at the control panel 3 Press the water ON button at the control panel Select the required speed 4 Observe the pressure...

Page 22: ...ton to raise the engine speed 5 Pull the gun trigger and observe the pressure gauge mounted on the instrument panel note the pressure reading See Fig 3 Press the button until engine tick over speed is...

Page 23: ...tton this is indicated by the symbol of a hare See Fig 5 5 To decrease engine speed press the red engine speed down button this is indicated by the symbol of a tortoise See Fig 5 6 Press button 1 the...

Page 24: ...Up No Lights RCU off Charging See handbook for charging instructions Turning the unit ON Pull out the red button at the base of the RCU Press both buttons 5 6 together and hold for at least 3 seconds...

Page 25: ...nly drawing off the required length of hose to reach the work site and then to wind the hose back in using the hydraulic motor It should be remembered that the hose cannot be wound using the hydraulic...

Page 26: ...Start the engine and immediately press the water on button Water will exit the hose instantly the level on the antifreeze will begin to decrease rapidly When the water runs blue insert the end of the...

Page 27: ...ine DO NOT ATTEMPT TO JET ANY REMAINING ANTIFREEZE SOLUTION INTO A CONTAINER NOTICE If the pump is frozen up it should on no account be started Operating the machine frozen will damage the pump and da...

Page 28: ...n flush through Tighten any loose joints Grease the hydraulic hose reel bearing blocks Check condition of 12volt start battery Grease battery terminals for protection Check alternator belt Yearly 300...

Page 29: ...ide of the gearbox as the level indicator Manufacturer Type Oil Capacity litres Output shaft Above Input Input shaft Above Output ESSO Nuto H15 0 65 0 50 GULF MOBIL DTE 11 ROC TEXACO BP Energol SHF LT...

Page 30: ...4 143 200 20 447 559 670 279 391 The above Torque settings are for lightly oiled threads IMPORTANT DO NOT USE for DRY THREADS ALL THREADS MUST BE LIGHTLY OILED unless specified otherwise Where the nut...

Page 31: ...with the unit switched OFF H S Section 11 1 Check condition of inlet water filter element Clean or replace Harben part no N05105 Unscrew the bowl to remove the mesh Harben part no N06021 Take precaut...

Page 32: ...gh pressure jetting from a damaged hose or hose connector can cause serious injury Do not attempt to repair or secure any hose while the high pressure pump is running H S Sections 3 and 6 With the mac...

Page 33: ...Condition Solution Low oil pressure shutdown Check oil level top up if necessary Check and replace switch if faulty Check the oil pressure if the pressure is low Refer to the handbook for further adv...

Page 34: ...ion Check the alternator V belt tension tighten the belt if it is slack and slipping Check the connecting terminals to the alternator Check the engine idle speed reset if necessary Refer to engine han...

Page 35: ...Worn pressure packings Replace spring Renew O rings Renew packings Excessive water leakage from pump Worn pressure packings Scored plungers Renew packings Replace plungers Water in crankcase Filler b...

Page 36: ...36 7 Pump Harben offer a detailed manual with the Speck NP25 54 200 Pump and this will be accompanied by this manual...

Page 37: ...his manual Basic engine noise levels Engine RPM 1500 2000 3000 AT 1 METER FULL LOAD db A 84 87 94 AT 7 METER FULL LOAD db A 67 77 Replacement filters may be obtained from Harben Harben PART No ITEM 05...

Page 38: ...38 9 Circuit and Wiring Diagrams...

Page 39: ...9 0 5 1600 V 21W 031 1001 TeleRadio CanHi Rd Ferrule 023 3002 W Grey 051 4004 1 0 2450 W 21W 031 1001 4 20MA Rd Ferrule 023 3002 E Black 051 5002 1 5 1650 E 21W 031 1011 Com Ground 023 7024 E3 Black 0...

Page 40: ...40...

Page 41: ...41...

Page 42: ...ice kits you require you should use the information in this section To identify components for the pump or engine etc refer to the relevant parts in this manual 10 2 Ordering Spare Parts Order spare p...

Page 43: ...031 040 GUN MARK 2 SAFETY 6000 PSI OPTIONAL Jet Inserts 056 026 JET HIGH VELOCITY 2 1MM 056 180 JET FAN 15 DEGREE 15125 1 4 NPT S S General Accessories 056 097 JET DRAIN 1 2 BSP 3 x 1 0MM 30 DEGREES...

Page 44: ...Receiver 1 RSP 20 071 1242 Pressure Transmitter Transducer 1 RSP 21 071 1392 Magnetic Pick up 1 RSP 22 071 1408 Rocker Switch On Off Switch 1 RSP 23 071 272 Heavy Duty Battery 1 RSP 24 071 367 E Stop...

Page 45: ...PRENE RUBBER 14mm O D 6 35mm I D 3mm THK 2 013938 SCREW HEX HEAD M10x1 25 x 30MM LG ZN 22 013943 FEMALE BOBBIN MOUNT TYPE 2 B AV 3015MF20 60 4 014013 HOSE CLIP DIA 20 30 JCS HI GRIP S S 4 014201 P CLI...

Page 46: ...V 2B 20 210 BAR 1 023932 ELBOW 3 8 BSPT 3 8 BSP M M FORGED 420BAR W P 1 023978 INSERT FOR HOSE 1 1 4 BSP FEM 90 DEG SWIV MS A50051 20 20 1 031340 TEE 3 8 BSP MALE FEMALE RUN MALE BRANCH ZINC 1 032459...

Page 47: ...12 JCS HI GRIP S S 10 043074 VALVE 1 BSP SHUT OFF 200PSI TYPE 750 R751T 1 043186 ADAPTOR 1 BSPT 30MM UPVC HOSETAIL 1 043196 ELBOW 90 DEG THREADED 1 1 4 BSPF UPVC 1 043203 PLUG BLANKING 1 BSPT GALVANI...

Page 48: ...OSE Autosiliconehoses com 1 0551802 1 BLUE HOSE Autosiliconehoses com 1 0551817 1 BLUE U BEND 180DEG HOSE 1 055431 RUBBER FUEL LINE DIA 6MM 2 6 055985 HOSE ASSY DN10 3 8 1 05M STR ELB EN 853 2SN 1 058...

Page 49: ...CAL UNIT CONTROL TYPE S FCESY7V12 1 073069 HEAT SHRINKABLE SLEEVING 9 5MM BORE RS398 177 0 2 0781010 MODIFICATION TO FLUID HEAD NP25 SPECK FOR JUMP JET 54 200 1 0781075 CABLE END MODIFIED TO SUIT YANM...

Page 50: ...CK HOUSING 1 C W GREASE NIPPLE POWDER COAT 1 N01799 BEARING NEEDLE BUSH 1 N01965 1 4 BSPF S STEEL CHECK VALVE C25P 9K 1 N02230 ADAPTOR 1 2 BSPM X 1 8 BSPM ZN 1 N05085 HANDLE GRIP PLASTIC 1 N05105 LINE...

Page 51: ...13345 O RING BS019 90 4 015062 GLYD RING SEAL 2 015063 STEPSEAL 2 033279 OVERHAUL KIT CENTURY TRIGGER ASSY 013345 O RING BS019 90 4 015062 GLYD RING SEAL 2 015063 STEPSEAL 2 033293 CENTER COLLAR 1 033...

Page 52: ...e of inner seal is visible when fitted DRG 035 255 4 Fit center collar 9 between the two end collars 10 This may be a slide or a light press fit into the collars DRG 035 255 5 Holding glands 11 agains...

Page 53: ...METRIC X 18 ANDERTON 1 015062 GLYD RING SEAL SHAMBAN S 50992 5907 010 2 015063 STEPSEAL SHAMBAN S 55015 0100 80 2 032472 CHOKE MKII SOLINOID VALVE 1 033263 SPRING MOUNT BODY ASSY CENTURY GUN 1 033264...

Page 54: ...N M10 SPRING STEEL ZN 1 069400 SOLENOID VALVE 4 2 HYD 12VDC CETOP 3 C W PLUG 1 069458 SUB PLATE SIDE PORTED ISO 03 3 8 BSP ESU 1 069459 VALVE HYDRAULIC PRESSURE REDUCING RELIEVING 1 033013 SEAL BONDED...

Page 55: ...55...

Page 56: ...56...

Page 57: ...57 11 Service Documents 11 1 Service Checklist...

Page 58: ...58 11 2 Service Logbook...

Page 59: ...aser and is not transferable We assume no responsibility for damage due to accident neglect abuse tampering or misuse or damage from repairs or alterations by others This warranty does not cover damag...

Page 60: ...achine 4 We will replace at the customers cost any part s returned for warranty inspection When our inspection has been completed we will advise if the parts s are covered by our warranty policy and i...

Page 61: ...ry arising from the negligence of the company or its employees Our obligations as aforesaid shall constitute the full extent of our liability in respect of any loss or damage sustained by the purchase...

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