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Inspection and Maintenance

26

Maintenance Schedule

Intervals

miles

km

600

1000

3000

5000

6000

10000

9000

15000

12000

20000

Months

2

12

24

36

48

*Nuts at cylinder head

and exhaust pipe

T

T

T

T

T

*Cylinder head, cylinder

and muffler

-

C

C

C

C

Air filter

Cleaning every 1500km

Spark plug

I

I

R

I

R

Fuel hoses

I

I

R

I

R

Transmission oil

R

-

R

-

R

Engine oil pump

I

I

I

I

I

*Brakes

I

I

I

I

I

*Front fork

I

I

I

I

I

*Steering

I

I

I

I

I

*Rear suspension

I

I

I

I

I

Tires

I

I

I

I

I

Fastening nuts and bolts

T

T

T

T

T

Lubrication of cables

-

Grease

-

Grease

-

NOTE:

I=Inspect and clean adjust lubricate or replace if necessary,
C=Clean,

R=Replace,

T=Tighten

Summary of Contents for XRAY125S 2019

Page 1: ...OPERATION MANUAL XRAY125S 4V STM125 4V...

Page 2: ......

Page 3: ......

Page 4: ...our distributor The following important information will appear in this manual Caution Refer to procedures that must be followed Otherwise your personal safety may be endangered Notice Refer to proced...

Page 5: ...15 Foot Brake rear wheel 16 Fuel and Oil Recommendations 17 Break in of New Motorcycle 18 Inspection before Riding 20 Inspection the Braking effect and the free play 20 Inspection of the Tire 20 Inspe...

Page 6: ...nce 25 The first maintenance 25 Maintenance Schedule 26 Engine Oil 27 Battery 28 Spark Plug 29 Air Filter 29 Tires 31 Brake circuits 32 Fuel Hose 33 Fuse 33 Troubleshooting 34 Storage Procedures 35 Sp...

Page 7: ...be avoided and special care should be taken when turning Bear this in mind the braking distance in rainy days is twice as much as sunny days Correct Wearing of Safety Helmet Wear the safety helmet wh...

Page 8: ...parts Read the following labels carefully before using the motorcycle 1 Rear lamp 5 Front turning lamps 9 Muffler 2 Rear turning lamps 6 Head lamp 10 Rear brake pedal 3 Seat 7 Front Cushion 11 Air fi...

Page 9: ...Names of different parts 6 1 Speedometer 5 Rear reflector 2 Rear view mirrors 6 Side stand 3 Left grip switch 7 Shift pedal 4 Side reflector 8 Front disc brake...

Page 10: ...assembly Note Remember your engine number in mind for convenience in purchasing correct spare parts from your distributor Chassis number Chassis number is stamped on the frame Chassis number Engine n...

Page 11: ...gear indicator The indicator indicates no input is loaded In addition the selected gear 0 is shown in the LCD Display 4 Fuel gauge At the LCD Display the tank contents is shown with bars If the tank...

Page 12: ...9 Multifunction display This display shows several functions Press and release the button M to change between the information Total distance counter distance counter average speed and travel time lap...

Page 13: ...e speed units setting any digit is flash 3s digit plus 1 2 set the speed units Display Press time Result speed units is flash 3s return TDO speed units is flash 3s switch between km h and mph 3 time s...

Page 14: ...ulled out LOCK The steering bars can be locked to one direction The key can be inserted or pulled out When you leave the motorcycle you may lock the steering handlebars to prevent your motorcycle from...

Page 15: ...LOW The low beam is turned on Turning Signal Lamp Switch This switch is used to turn on off the left right turning signal lamps to show the other vehicles that you want to turn leftward rightward Whe...

Page 16: ...trol panel of the right handlebar is of swinging plate type Its shaft is placed on the center of the plate When it is on the position the engine can be started If the switch is on the position the sho...

Page 17: ...eutral gear is located between the bottom and second gears In the neutral mode press the lever and the low gear will be engaged each time the lever is shifted up a higher gear is engaged With the Ratc...

Page 18: ...e pressure in the tank and so it is normal that you hear a noise produced by the air when it comes out To close it 1 Insert the cap with the key 2 Turn the key to the right side and remove it Seat Loc...

Page 19: ...nctions of Controllers 16 Foot Brake rear wheel The foot brake pedal is on the right hand side of the engine You operate the rear wheel brake by pressing down the foot brake lever lightly with your fo...

Page 20: ...d exhaust component life Engine Oil Use of high quality 4 stroke engine oil would extend the lifetime of the engine Grade SE or SD engine oil in API method is recommended whose viscosity is SAE10W 40...

Page 21: ...period Initial 100 miles 160 km Less than 1 2 throttle Initial 250 miles 400 km Less than 3 4 throttle Vary the engine Speed The engine speed should be varied and not held at a constant speed This all...

Page 22: ...arts will have seated in All adjustments will be restored all fasteners will be tightened and the dirty oil will be replaced Timely performance of the 600 miles 1000 km service will ensure optimum ser...

Page 23: ...dicator and turning indicator Horn Correct function Engine oil Lubricants Check to ensure the correct level Throttle 1 Correct play in the throttle cable 2 Smooth operation and positive return of the...

Page 24: ...itch and check if the headlight and the rear light are on Operate the front and rear brake separately and check if the brake light is on Operate turning signal lamp switch and check if the turn signal...

Page 25: ...eze the rear or front brake lever 2 Open the throttle 1 8 1 4 3 Push the starter button Caution Release the starter button soon after the engine is started Otherwise damage may be done to the engine I...

Page 26: ...brakes is recommended Quickly release the throttle grip to the minimum position and squeeze the brake levers It is most advisable to reduce the speed slowly by gradual application of the brakes Cautio...

Page 27: ...observed before the brakes restore normal function Caution Never park your motorcycle on a slope or a loose surface so that the motorcycle won t fall over 9 Lock the steering bar When you leave the mo...

Page 28: ...these items inspected and serviced by your dealer or a qualified service mechanic The first maintenance The maintenance after first 600miles 1000 km is the most important During running in all engine...

Page 29: ...der and muffler C C C C Air filter Cleaning every 1500km Spark plug I I R I R Fuel hoses I I R I R Transmission oil R R R Engine oil pump I I I I I Brakes I I I I I Front fork I I I I I Steering I I I...

Page 30: ...e correct oil level must be between the reference marks B and C 6 If necessary refill the oil level taking into account that it should not go over the C mark 7 Press the tap Replace the engine oil and...

Page 31: ...g the current rules Warning The used oil can cause cancer to the skin Because of this avoid the contact for prolonged periods Although the is unlikely unless you handle used oil on a daily basis it is...

Page 32: ...spark strongly or make screw thread interlock In order not to damage the cylinder head do not allow the contamination to enter the engine through spark plug hole The standard spark plug for this motor...

Page 33: ...aned air filter element in reverse order of removal Be absolutely sure that the filter element is securely in position and is sealing properly Caution Before and during the cleaning operation carefull...

Page 34: ...safety and good tire life the tire pressures should be inspected more often Tire Pressure Insufficient air pressure in the tires not only hastens tire wear but also seriously affects the stability of...

Page 35: ...Follow the steps indicated in this procedure 1 Keep the vehicle in vertical position with the handlebar centered 2 The oil level lowers because of the brake pads are worn In case that the level is low...

Page 36: ...brake fluid is higher than its specified value the brakes will not work properly Under normal weather conditions the brake fluid must be replaced every 2 years For this operation which needs an speci...

Page 37: ...he dealer for repairs Caution Do not hold the spark plug close to the open spark plug hole in the cylinder head as gasoline vapor inside the cylinder could be ignited creating a fire hazard To reduce...

Page 38: ...e for a few minutes until the stabilized gasoline fills the PDP Battery Remove the battery from the motorcycle Clean the outside of the battery with mild detergent and remove any corrosion from the te...

Page 39: ...nt ml Compression ration Max net power rate kW r min Max net torque rate Nm r min Min fuel consumption g kW h Start mode Lubrication method Lubrication oil mode Fuel type Ignition mode 158MI 2 Single...

Page 40: ...lamp Tail lamp Brake lamp Instrument indicator Battery capacity Fuse Horn Brake distance Max noise Max speed Km h off road 4 10 18 200kPa off road 200kPa 225kPa off road 225kPa Disc brake Disc brake N...

Page 41: ...Circuit Diagram 38 Circuit Diagram...

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Page 43: ...40...

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