Hansen HLM2 Manual Download Page 12

12

A100b
JAN 2009

Maximum Power Wiring Length to a Monitor

120V 

System

230V 

System

Wire

Size

Maximum

Ohms/ Wire

Length

Length

Ft

m

Ft

m

HLM2

200

60.9

120

40

22 Gauge

7/.2mm

3.52

500

150

300

100

18 Gauge

7/.386mm

HLM6

500

150

300

100

22 Gauge

7/.2mm

8.8

1300

430

700

230

18 Gauge

7/.386mm

TABLE 2

Note:  There is a 5 minute delay before the green power light 
on the gas monitor is energized.  This is to allow the Gas 
Sensor to stabilize and not give off false information.

The  Hansen  models  HLM2  and  HLM6  have  both  low 
level alarm and high level alarm single pole double 
throw (SPDT) relays.  HLM2 low level alarm relay is on 
the CN5 terminal and the high level alarm relay is on 
the CN4 terminal.

The Hansen model HLM6 has the low level alarm on CN10 
terminal and the high level alarm on CN9 terminal.  In 
addition, model HLM6 has a fault output on CN12.

The HLM6 includes two additional outputs on terminal 
block CN11. CN11 (+12V and BUZZ) are used to drive an 
external alarm horn (included).  CN11 (+12V and 0V )  is 
an uncommitted, fuse (FS8) protected, voltage output 
(12V DC@100mA) available to power external relays, 
etc. It may be used in conjunction with the low level, 
high level and/or fault output to provide a switched 12V 
DC output.

In addition to the power line fuses or circuit breakers, 
each monitor has an internal power line fuse.  The fuse 
rating is listed in 

Table 3

 below.

MONITOR

120V AC

230V AC

HLM2

100mA

50mA

HLM6

315mA

160mA

TABLE 3

RELAY SET POINTS FOR GAS DETECTION 
MONITORS

Gas Detection Monitors are equipped with two relays—
low level and high level.  Shipped from the factor y, the 
relays are set for 20% and 60% of the output of the 
sensor.  In other words, a 250 PPM sensor will activate 
the low level alarm at 50 PPM and the high level alarm 
at 150 PPM.  The relay settings can be field adjusted.  
Refer to page 13 for details. 

CALIBRATING HLM6 MONITOR

Use a voltmeter to monitor the voltage on the calibration 
pins.  The voltage range is from 0.4V DC to 2.0V DC.  
The voltage range corresponds to the 4-20mA range. 
(ie. 0.4V DC equals 4mA, 2.0V DC equals 20mA).

For the low level alarm relay setting, measure the voltage 
across Calibration Pins 2 and 4.  Set the desired low 

level alarm relay using the Low Level Alarm Pot which 
is located closest to the calibration pins.  This setting 
applies to the six channels.

For the high level alarm relay setting, measure the voltage 
across Calibration Pins 1 and 4.  Set the desired high 
level alarm relay using the High Level Alarm Pot which is 
located fur thest from the calibration pins.  This setting 
applies to the six channels.

CALIBRATING HLM2 MONITOR

Use a voltmeter to monitor the voltage on the calibration 
pins.  The voltage range is from 0.4 V DC to 2.0V DC.  
The voltage range corresponds to the 4-20mA range. 
(i.e. 0.4V DC equals 4mA, 2.0V DC equals 20mA).

For the low level alarm relay setting, measure the voltage 
across Calibration Pins 2 and 4.  Set the desired low 
level alarm relay using the Low Level Alarm Pot which 
is located closest to the calibration pins.  This setting 
applies to both channels.

For the high level alarm relay setting, measure the voltage 
across Calibration Pins 1 and 4.  Set the desired high 
level alarm relay using the High Level Alarm Pot which is 
located fur thest from the calibration pins.  This setting 
applies to both channels.

HLM6/HLM2 RELAY OPERATION

EVENT

LOW 

LEVEL 

REL AY 

HIGH 

LEVEL 

REL AY 

FAULT 

REL AY 
(CN12)

No Power

*

Fail Safe ON (No Alarms)

Fail Safe ON (Low Level Alarming)

Fail Safe ON (High Level Alarming)

Fail Safe ON (Low & High Level Alarming)

Fail Safe OFF (No Alarms)

Fail Safe OFF (Low Level Alarming)

Fail Safe OFF (High Level Alarming)

Fail Safe OFF (Low & High Level Alarming)

            = Relay Energized
* Fault Relay (CN12) normally open contacts are closed with 
no power. 
The High Level Relay (CN9) is the only relay linked to the Fail 
Safe.  Fault Relay (CN12) only available on the HLM6. Use Fail 
Safe OFF events for HLM2.

There is a 5 minute delay before the green Power LED on the 
monitor is energized. During the delay, if the input current to 
any channel is less than 0.9mA the High Alarm LED and the 
Fault Output Relay (HLM6 only) will be energized. 

(HLM6) After the delay, if the input current to any channel is 
less than 0.9mA
Fail Safe jumper “ON”:  

High Level Relay energized

   Fail 

Safe 

Relay 

energized

 

 

 

High Level Alarm LED energized

   Audio 

output 

not 

active

Fail Safe jumper “OFF”: 

High Level Alarm LED energized

   Fail 

Safe 

Relay 

energized

   Audio 

output 

not 

active

(HLM2) After the delay, if the input current to any channel is 
less than 0.9mA the High Level Alarm LED is energized and no 
audio output.

Summary of Contents for HLM2

Page 1: ...of gas present in the surrounding environment The analog outputs 4 20mA or 0 10V DC can interface with nearly any existing monitor computer or PLC controller The sensing elements except Basic and Ext...

Page 2: ...is NEMA4X IP65 conduit connection must be vaporproof Note Auxilliary power required when used with Hansen monitors HLM2 and HLM6 and Gas Alert System Vent Line Gas Sensor For operating temperatures do...

Page 3: ...present power up the unit as soon as possible as long term exposure can shorten the life of the gas sensing element Select the unit for harsh environments where a condensing atmosphere may be present...

Page 4: ...advantageous to have both local and remote displays and alarms A display alarm control inside or just outside of a room can be monitored and the same display alarm or a Hansen monitor in the control...

Page 5: ...age signal wires be in a common conduit tray or wiring panel with power wiring over 48 volts Do not run wires near variable frequency drive VFD equipment When using the gas sensors connected directly...

Page 6: ...NAL MULTI WIRE SHIELDED CABLE GROUND SHIELD AT OTHER END Voltage Selector D 24V DC A 24V AC D A Fail Safe Relay Relay engerized to normally open position when power applied POWER NO NC COM V V 0 V 0 V...

Page 7: ...MULTI WIRE SHIELDED CABLE GROUND SHIELD AT OTHER END Voltage Selector D 24V DC A 24V AC D A Fail Safe Relay Relay engerized to normally open position when power applied NO NC COM V V 0 V 0 V I Relay...

Page 8: ...s the green LED stays on continuously indicating power to the gas sensor and ready for service The gas sensor also sends a milliamp output signal to the gas detection monitor PLC or computer This outp...

Page 9: ...on and observe the voltage The sensor voltage will slowly climb toward 5VDC When the voltage does not change by more than 0 010 volts per 15 seconds the sensor output voltage is considered to be stabl...

Page 10: ...for 24 hours Recalibrate and install the cover Note Infrared sensing element CO2 is not replaceable Standard Harsh and Explosion Proof Sensors Standard Harsh and Explosion Proof Sensing Elements are e...

Page 11: ...fault output 10 amp 230V AC HLM6 Model only Power Required 120V AC 230V AC available Power Consumption 300mA 120V AC 50 60 Hz HLM6 150mA 230V AC 50 60 Hz HLM6 100mA 120V AC 50 60 Hz HLM2 50 mA 230V A...

Page 12: ...larm relay using the Low Level Alarm Pot which is located closest to the calibration pins This setting applies to the six channels For the high level alarm relay setting measure the voltage across Cal...

Page 13: ...IN GREEN RED REM OTE SENSOR V V V I NO COM NC 0 0 HORN LINE GROUND NEUTRAL 12V BUZZ 0 V CN11 FAIL SAFE OFF ON FUSE CAL L N G Y R Y R Y R Y R Y R R Y CN1 1 2 3 4 CN2 1 2 3 4 CN3 1 2 3 4 CN4 1 2 3 4 CN...

Page 14: ...used sensor channel 4 Install 3 3K ohm resistor across terminal 1 and 2 TROUBLESHOOTING GAS SENSORS Symptom Sensor green light is off Cause Possible wiring fault between controller and 1 sensor Check...

Page 15: ...160 2 56 65 62 16 2 07 53 4 13 105 173 DIA 4 4 MOUNTING HOLE 3 PLACES 29 7 2 93 78 6 37 162 358 DIA 9 1 MOUNTING HOLE 3 10 79 7 58 191 49 DIA 5X 12 AUDIBLE ALARM KEY SWITCH HIGH LEVEL ALARM RESET 173...

Page 16: ...be removed to access the two mounting holes for screw mounting Attach to the wall with the appropriate mounting screws Replace the cover when complete WIRING GAS ALERT SYSTEM The GAS Alert System can...

Page 17: ...AL L N G Y R Y R Y R Y R Y R R Y CN1 1 2 3 4 CN2 1 2 3 4 CN3 1 2 3 4 CN4 1 2 3 4 CN5 1 2 3 4 CN6 1 2 3 4 FUSE FUSE FUSE FUSE FUSE FUSE N 0 N C N 0 N C COM N 0 N C COM COM CN10 CN9 CN12 POWER ON LIGHT...

Page 18: ...L N G Y R Y R Y R Y R Y R R Y CN1 1 2 3 4 CN2 1 2 3 4 CN3 1 2 3 4 CN4 1 2 3 4 CN5 1 2 3 4 CN6 1 2 3 4 FUSE FUSE FUSE FUSE FUSE FUSE N 0 N C N 0 N C COM N 0 N C COM COM CN10 CN9 CN12 POWER ON LIGHT MO...

Page 19: ...0 HSC4H F3K R410 HSC4E F3K R410 Semiconductor 0 3 000 Note Gas Sensors available for additional refrigerants consult factory CO2 Sensor Type Range PPM Basic to 32 F 0 C Harsh to 40 F 40 C Extreme to 6...

Page 20: ...sen products except electronics are guaranteed against defective materials or workmanship for one year F O B factory Electronics are guaranteed against defective materials or workmanship for 90 days F...

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