Hansen FROST MASTER Installation Manual Download Page 5

5

F100d 

JAN 2011

FROST MASTER

®

 RELAY OPERATION

CONTROL VALVE 

OR RELAY

RELAY

DEFROST STEPS

NORMAL 

REFRIG.

PUMPOUT

HOT GAS*

EQUALIZE

FAN DELAY

Liquid Solenoid

L

Suction Solenoid

S

Hot Gas Solenoid

H

Equalize Solenoid

E

Fan Motor Relay

F

The table above indicates the relay positions during each defrost step and normal refrigeration.

*  There is approximately a 5 second delay before the “H” relay switches to its position during this step.  This 

is to give the suction solenoid valve time to close before the hot gas solenoid valve opens.

WIRING DIAGRAM

The wiring diagram below is typical for the bottom feed evaporator shown on page 9.  Other wiring schemes 

are possible to meet system requirements.  This wiring diagram is for illustration purposes only and does not 
show  all  controls  and  safety  devices.    Final  control  wiring  is  the  responsibility  of  the  system  designer.    See 
above table for relay operation.

Relays shown with no power to Frost Master®.  See above for relay operation.

= RELAY ENERGIZED

POWER

INPUT

RELAY L

RELAY S

NC

NC NO C

NO

RELAY H

C

C

NO

NC

C

NO

NC

C

NO

NC

RELAY E

RELAY F

FAN MOTOR RELAY

HOT GAS SOLENOID VALVE

LIQUID SOLENOID VALVE

N

L

EQUALIZE SOLENOID VALVE

CONVENTIONAL SUCTION SOLENOID VALVE  

FIELD

INSTALLED

5 AMP FUSE

INIT

TERM

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

OPTIONAL

DEFROST

INITIATE

DEVICE

OPTIONAL

HOT GAS

TERMINATE

DEVICE

PILOT SOLENOID VALVE TO GAS-POWERED SUCTION STOP VALVE

Summary of Contents for FROST MASTER

Page 1: ...specifically for defrosting industrial and large commercial refrigeration systems the Frost Master sequences solenoid valves and relays to provide quick and efficient defrosting of evaporator coils Be...

Page 2: ...f defrosts per day or week by not defrosting unless necessary the time clock can be used to prevent defrost from happening when it would not be advantageous Temperature terminate contacts are provided...

Page 3: ...begins Less liquid means more internal evaporator surface is exposed to entering hot gas It also reduces the amount of liquid accommodated by the system during defrost HOT GAS 0 to 45 minutes The HOT...

Page 4: ...nd a time clock tab must trip before a defrost will begin In other words initiate for a clock equipped defrost controller will only occur if called for by an initiation device during a clock scheduled...

Page 5: ...aporator shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final con...

Page 6: ...ture Field sensor wire size should be at least 20 AWG 0 5 mm2 and limited to a distance of 500 ft 152 m Avoid running wires through evaporator air stream or with high voltage wiring Connect field sens...

Page 7: ...tor shown on page 9 Other wiring schemes are possible to meet system requirements This wiring diagram is for illustration purposes only and does not show all controls and safety devices Final control...

Page 8: ...l Typically the defrost relief regulator is set at about 70 psig 5 bar for ammonia When a defrost condensate liquid drainer is used an outlet pressure regulator in the hot gas supply line should be us...

Page 9: ...OID VALVE WITH ELECTRIC SHUT OFF STOP VALVE OR REGULATOR OR GAS POWERED SUCTION SUCTION SOLENOID VALVE FOR EQUALIZING WITH WIDE OPENING FEATURE DEFROST RELIEF REGULATOR OVERFEED LIQUID LINE SUCTION LI...

Page 10: ...rost melting can begin Typical rating at 86 F to 10 F is 7 5 lbs min 0 063 kg sec for ammonia and 24 5 lbs min 0 117 kg sec for R22 For greater capacities contact factory Inlet outlet connections comb...

Page 11: ...e requires no pressure drop to operate Requires a single pilot solenoid valve to control Typically used to close off evaporators from system suction especially below 20F 30C HS9B GAS POWERED SOLENOID...

Page 12: ...e of day and defrost start times WARRANTY Hansen defrost controllers are guaranteed against defective materials or workmanship for 90 days F O B our plant No consequential damages or field labor is in...

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