Hansa F3 CHAFF CUTTER Operation, Maintenance And Safety Manual Download Page 1

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HANSA NEW ZEALAND

+64 7 849 4749 [email protected]

www.hansaproducts.co.nz

HANSA AUSTRALIA

1800 426 722 [email protected]

www.hansaproducts.com.au

Operation, maintenance and safety manual

All operators must fully read and understand

this operator’s manual

before using the chipper.

Keep this manual for future reference.

Summary of Contents for F3 CHAFF CUTTER

Page 1: ...aproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference ...

Page 2: ...SAFETY 3 MACHINE USE AND CARE 3 SERVICE 4 IDENTIFYING HAZARDS AND RISKS 4 OPERATION 5 SAFE SETUP PROCEDURE 5 SAFE OPERATING PROCEDURE 5 POWER SUPPLY 6 CONTROLS 7 Start Stop 7 Forward Reverse 7 Emergency stop 7 STORAGE 7 TRANSPORTATION 7 TROUBLESHOOTING 8 WHAT TO DO IF 8 MAINTENANCE 8 BELT REPLACEMENT 8 MAINTAINING THE CHAIN DRIVE 9 GREASING THE BEARINGS 10 BASE BLADE REEL REMOVAL AND SHARPENING 10...

Page 3: ...ials include Hay Lucerne Silage Chaff Do NOT process Bones Soil sand grit stones metal Sticks and other lignified woody plant material Paper cardboard Processing this kind of material can cause damage to the cutting mechanism of the machine If you have any questions contact Hansa or your local authorised dealer Receiving your Hansa chaff cutter You may receive your chaff cutter assembled from your...

Page 4: ... a 6 mm Allen key fasten the wheels to the axles on the bottom of the back legs of the machine Use an m8x20 cap screw item no 1 spring washer item no 3 and large washer item no 4 to fasten each wheel to the axles Ensure the air valve is facing outward Safety Preventing accidents is the responsibility of every equipment operator Ensure every operator is familiar with the safe operation procedures o...

Page 5: ...ert watch what you are doing and use common sense when operating a machine Do not use a machine while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating machines may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as a dust mask non skid safety shoes hard hat or heari...

Page 6: ...lippery handles and grasping surfaces do not allow for safe handling and control of the machine in unexpected situations Service a Have your machine serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the machine is maintained Identifying hazards and risks Identify hazards and risks and take preventative steps to avoid accidents and mini...

Page 7: ... guard and the safety screen on the inlet chute are in place and in good condition That the inlet chute and housing are clear of any leftover material or other obstructions that could block or prevent start up of the machine That all labels are in good condition and easily legible Replace damaged or unreadable warning and operating View photos of labels in the Decals section Safe operating procedu...

Page 8: ...the machine stalling Leave the machine running while no material is being processed This will damage the sharp edge of the cutting reel Move the chaff cutter while the motor is running Put hands or any other part of the body or clothing Inside the feed chute past the safety screen Inside or near the outlet area Near any moving part Remove any guards on the machine unless its cable is unplugged fro...

Page 9: ...nspect the machine before resetting the emergency stop Storage Store the chaff cutter out of the reach of children Store the chaff cutter out of the rain Water can rust the steel body of the chaff cutter If necessary the inlet chute of the machine can be folded down for storage To do so undo the wingnut anticlockwise on the outside of the machine lift the inlet chute up slightly while pushing forw...

Page 10: ...ut material is not being cut finely enough The position of the reel might need adjustment Move the reel closer to the base blade see cutting mechanism adjustment under the maintenance section of this manual The reel and or base blade might be blunt Inspect and sharpen replace base blade as required If base blade is sharp then inspect sharpen reel Maintenance Maintain the chaff cutter with care and...

Page 11: ...Using a flathead screwdriver place the head against the steel in the middle of the spring clip and rotate the screwdriver to open up the clip Then using another screwdriver or similar tool push the other side of the spring clip to pop it out from the chain pins Once the spring clip is removed you can easily separate the remaining two pieces of the chain link Ensure you do not lose the spring clip ...

Page 12: ...aff cutter will not require sharpening as often as the base blade The reel blades are made from hardened steel so under normal circumstances the cutting reel will maintain its sharp edge for hundreds of hours of use Feeding unsuitable material such as sand dirt grit will cause accelerated wear To remove the base blade and or cutting reel follow the steps below Disconnect the chaff cutter from its ...

Page 13: ...6 mm socket plus extension Once removed loosen the grub screws in the bearings requires a on both sides of the reel shaft then slide them off When replacing these bolts ensure they are done up with spring washers and torque the bolts to 44 Nm Sharpening the base blade Sharpen the base blade on a surface grinder A cutting angle of 2 5 relative to the inside flat face of the base blade is critical f...

Page 14: ...l a 16mm socket plus extension are recommended Do not loosen them all the way make sure they are still slightly tight To move the cutting reel closer to the base blade loosen the outer locknut left most nut on the image on the adjustment thread and tighten the inner locknut right most nut To move the cutting reel farther away loosen the inner locknut and tighten the outer one After setting the loc...

Page 15: ...ening Torque Recommended Tightening Torque Bolt size Spanner size lb ft Nm lb ft Nm M8 13 mm 6 8 5 16 22 M10 16 mm 12 5 17 32 44 M12 18 mm 22 30 57 77 M16 24 mm 54 73 140 190 M20 30 mm 105 143 274 372 Specifications General Length 1740 mm 1090 mm with chute folded down Width 850 mm Height 1170 mm Weight 145 kg Discharge height 540 mm Motor Type Electric 1 5 kW Power source Single phase 230 240V AC...

Page 16: ...ter O M Manual OM 016 Revision B 14 05 2019 Hansa Products 2019 14 Decals Decal Description Location General machine safety Top of pulley guard next to E stop Bonnet safety Side of pulley guard next to lockout switch tab ...

Page 17: ... satisfied The Extended Warranty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to re...

Page 18: ...hich you purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansachippers com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requireme...

Page 19: ...erator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibility to ensure that this...

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