Hansa C45 Operation, Maintenance And Safety Manual Download Page 30 | Manualshive

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Hansa C45 O&M Manual

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OM-027 First Release 4/05/2021

© Hansa Chippers 2021

28

Decals

Decal

Description

Location

General machine safety

and inlet chute safety

Side of inlet chute (both sides)

Inlet chute safety

Inside of inlet table

Rotor engagement

control

Belt guard next to engagement arm

Throttle control

Below throttle lever

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Summary of Contents for C45

Page 1: ...2 info hansaproducts com au www hansaproducts com au HANSA C45 Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference Register your Hansa chipper to qualify www hansaproducts com registration ...

Page 2: ... BOTTOM BUMP BAR OPTIONAL MACHINE FEATURE 11 STARTING PROCEDURE 12 SHUTDOWN PROCEDURE 13 TROUBLESHOOTING 14 MAINTENANCE SERVICE 15 WARNINGS 15 LIFTING THE SWING ARM FOR ACCESS 15 OPENING THE ROTOR COVER FOR ACCESS TO CUTTING ROTOR 16 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 16 ANVIL ADJUSTMENT 19 BELT TENSION 20 CHECKING AND SETTING BELT TENSION 20 BELT REPLACEMENT 21 GREASE POINTS 22 GENERAL GRE...

Page 3: ...gned to be used on by commercial arborists tree contractors and hire rental companies Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any questions ...

Page 4: ...Hansa C45 O M Manual OM 027 First Release 4 05 2021 Hansa Chippers 2021 2 Chipper overview ...

Page 5: ...tive action Dust Injury or irritation of the eyes Respiratory irritation Wear safety glasses Process freshly cut materials and or wear a dust mask Exhaust Fumes Respiratory irritation Place the chipper in a manner that the operator or onlookers are not exposed to direct exhaust fumes Fire Heat burns Clear any build up of chipping debris around the engine and exhaust regularly Hot Exhaust Heat burn...

Page 6: ...ntaminated with petrol oil or grease Do NOT refuel the chipper in enclosed areas Towing safety Before towing rotate the discharge chute to face either forwards or backwards parallel with the direction of towing and lock into position by 1 Engaging lock pin and 2 Tightening outlet crank handle Lock the inlet table in the up position Connect the tow coupling to the towing vehicle check the ball dime...

Page 7: ...e chipper Ensure the outlet chute is discharged onto soft ground e g grass Do NOT allow the outlet chute to discharge chip onto hard surfaces such as a paved or gravel surface Ejected material can rebound and cause injury Keep children and spectators clear of the work area at all times Do NOT operate the chipper where there is a hazard to onlookers Do NOT allow any person under the age of 18 to op...

Page 8: ...et or fibrous materials Keep well clear of the outlet chute discharge area even when the chipper is not currently processing material High velocity sharp discharge can cause serious injury Keep the outlet free of blockage If blockage occurs turn the engine off and wait for rotor to stop spinning Open the outlet chute access panel and remove material until the outlet chute is clear Keep the feed ro...

Page 9: ...s the engine and all moving parts from damage caused by overspeed Operate the chipper with blunt knives This causes excessive vibration which may result in damage to the chipper Remove any guards on the chipper unless the engine is turned off and the cutting rotor has come to a complete standstill Enter the inlet chute Get on or lean over the feed table Put hands or any other part of the body or c...

Page 10: ...machine Adjust outlet rotation direction disengage the lock pin down loosen the rotation crank handle change outlet direction then tighten the rotation crank handle to lock into position Adjust outlet height turn outlet height crank handle clockwise higher or anticlockwise lower Adjust deflector angle loosen wingnut adjust angle tighten wingnut Lock for towing rotate the discharge chute to face ei...

Page 11: ...r A sensor detects the speed of the cutting rotor once this speed drops to a pre set level the feed roller stops the material feeding into the machine The engine then recovers to higher RPM and once it reaches a pre set speed the feed roller will start feeding again The feed roller will also reverse back slightly after stopping reducing the friction between the wood and knives resulting in quicker...

Page 12: ...OK to enter Trip Setting highlighted in blue Use the arrows to navigate up and down settings Push OK to change the active trip setting to the highlighted setting highlighted in blue Once the desired setting has been selected push the ESC button twice to go back to the main menu 1 2 3 Arrows to navigate OK to select Active trip setting 4 ...

Page 13: ...eign matter such as sand stones or metal enter the inlet chute Use it in response to an immediate hazard danger to an operator or onlooker After the rotor comes to a halt follow the normal shutdown procedure in addition to using the emergency stop Inspect the machine before resetting the emergency stop Under normal conditions do NOT use the emergency stop in place of the regular shutdown procedure...

Page 14: ... second click to crank the engine until it starts Allow the engine to warm up for 1 2 minutes Note If the engine fails to start on the first attempt the key must be turned back to the off position before attempting to start again Increase the throttle up to the first notch on the throttle control gate Gradually and slowly engage the rotor by winding the engagement handle in the clockwise direction...

Page 15: ...andle comes to a stop WARNING Only engage and disengage the rotor at idle speed otherwise excessive vibration and belt friction may cause damage Allow the engine to cool down by running at idle for at least 1 2 minutes before shutting down Turn the ignition key anti clockwise into the off position to shut the chipper down WARNING The heavy rotor will continue to turn for some time after the engine...

Page 16: ...is then close and lock the outlet chute Outlet chute is blocked Outlet is pasted with wet leafy material Feed hard dry material in with softer material Turn the engine off and ensure rotor has completely stopped Open the outlet chute and clear blockage The material is ejected in long strips The knives and or anvil might be blunt Turn the engine off and ensure rotor has completely stopped Inspect a...

Page 17: ...an store a dangerous amount of energy so extreme care needs to be taken when releasing them Ideally try to release them using a stick or long tool In any case keep your hands away from the swinging path of the handle as it releases the tension Lift the swing arm up and insert the rotor lock pin into the locking hole With the machine off and cutting rotor stopped the feed roller area can be accesse...

Page 18: ...essing material Chipper is making more noise than usual when processing material Rotor RPM is dropping more quickly than usual Material comes out in long strips Blunt knives will cause excessive vibration Blunt knives result in damage to the chipper How to re sharpen the knives If you don t have a surface grinder or are unsure how to re sharpen the knives contact a professional saw doctor or Hansa...

Page 19: ...he bolt heads loosen them by turning the nut and holding the bolt head stationary Be careful not to drop the bolts or knives into the chipper A stick magnet can be used to retrieve them if this does occur Measure the width of the knife and check that it will be at least 96 mm after sharpening If the knives will be shorter than 96 mm then the knives should be replaced Please contact your nearest Ha...

Page 20: ... anvil mounting plate using a 16 mm spanner Now tighten or loosen the two adjustment bolts Tightening these bolts will cause the anvil mounting plate to slide further along the slotted holes Ensure you tighten the two bolts evenly to avoid setting the anvil on an angle Once the correct anvil position has been set ensure the locking nuts on the adjustment bolts are tightened Additionally ensure the...

Page 21: ...is manual To remove the anvil you must remove the three countersink clamping bolts If the bolt head turns hold the head with an Allen key Note Do NOT use the Allen key to turn the bolt turn only the nut Inspect the condition of the Anvil If the other side of the anvil hasn t been used yet rotate the anvil 180 degrees and place it back on the feed roller housing wall If both sides of the anvil are ...

Page 22: ...ecking and setting belt tension With the engine off fully engage the cutting rotor Check the angle of the blue tensioner device When the engagement handle is fully engaged this should be bent 15 as shown The angle can be checked by placing a ruler on the square base and checking that it lines up with the lower cut out not the upper cut out in the metal plate as shown This is the best way to set th...

Page 23: ...less 3 Tighten the locknuts against each other 4 Turn the engagement handle fully clockwise and check tension again 5 Reinstall the guard Belt replacement If the belts in your chipper look similar to any of the following images or are clearly worn then they need to be replaced To remove the belts open the bonnet and fully disengage the belts The C45 requires three SPB1340 belts 3 Remove 3 guard bo...

Page 24: ...low must be greased every 50 operating hours with bearing grease or all purpose grease 1 Two bearings on the cutting rotor shaft one on the front side of the housing and one on the rear 2 One bearing on the right hand side of the feed roller 3 Two bearings on either side of the feed roller pivot also referred to as swing arm 1 3 4 5 6 2 7 ...

Page 25: ...derneath the front edge 5 One grease nipple on the engine engagement screw thread Remove the Engagement Guard to reach the grease nipple by removing the 3 mounting bolts 6 One grease nipple for the feed roller spline connection 7 Two grease nipples on the tow coupling 2 nipples one on each side Engagement guard Grease nipple ...

Page 26: ...uel filter and air filter as recommended in the manual Ensure the correct engine oil is used Other servicing Check all bolts and other fasteners for the correct torque setting Check wheel nuts and U bolts are fastened correctly Check and repack wheel bearings with grease every 12 months Check air pressure in tires Inflate to pressure as indicated on the tire Check safety chains and hitch Rotor bea...

Page 27: ...eplaced by a specialist Hansa dealer Tyre Pressure The recommended tyre pressure is 65 Psi Bolt torque When servicing the machine ensure any bolts you remove are done back up and torqued to the values listed in the torque table below Torque setting Bolt size Bolt shaft diameter lb ft Nm M8 8 mm 16 22 M10 10 mm 32 44 M12 12 mm 57 77 M16 16 mm 140 190 M20 20 mm 274 372 ...

Page 28: ...Drive belts tension check adjust Hydraulic system check Engine fan belt check Engine oil filter change Hydraulic oil filter replace Battery electrolyte level terminals check Engine fuel filter replace Outlet chute remove clean swivel Feed roller tension springs replace Anvil check knife clearance and bolt torque Hydraulic filter replace Grease engine output shaft Hayes coupling Air cleaner element...

Page 29: ...s Frame description 100 x 50 x 5 mm RHS Wheels 14 wheels Cutting System Disc speed 1800 RPM Disc diameter 650 x 25 mm Shaft diameter 50 mm Knives Two Feed System Feed opening 330 x 178 mm 13 x 7 Chipping capacity 178 mm 7 Feed table height 632 mm Feed table length 1580 mm Inlet chute opening 950 x 630 mm Roller Style Single roller spring mounted 220 mm 8 7 diameter Feed speed range 0 40 m min 135 ...

Page 30: ...ppers 2021 28 Decals Decal Description Location General machine safety and inlet chute safety Side of inlet chute both sides Inlet chute safety Inside of inlet table Rotor engagement control Belt guard next to engagement arm Throttle control Below throttle lever ...

Page 31: ... M Manual OM 027 First Release 4 05 2021 Hansa Chippers 2021 29 Weekly service checks Rotor cover RH side Start procedure Under display screen Stop procedure Under start procedure Outlet chute safety Outlet chute ...

Page 32: ... 2021 Hansa Chippers 2021 30 Service schedule Electrical box lid Diesel tank Fuel tank Hydraulic oil tank Hydraulic oil tank Feed roller guard safety keep clear Feed roller guard RH side Feed roller cover safety keep clear Feed roller cover LH side ...

Page 33: ...onnet Do not open Top face of engine bonnet both sides Feed control bar Feed control bar Rotor cover safety Rotor cover LH side near throttle Hydraulic oil fill level On hydraulic tank Label arrow aligned with 80 degree temperature mark to the left of the hydraulic level gauge ...

Page 34: ...ranty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part wh...

Page 35: ...you purchased your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansaproducts com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Meeting all other warranty requirements W...

Page 36: ...r on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibility to ensure that this chip...

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