Hansa C13 Operation, Maintenance And Safety Manual Download Page 26

 

Hansa C13 O&M Manual - OM-007 Revision L 28/06/2021 
© Hansa Chippers 2020 

24 

HANSA global industrial limited warranty

 

For  the  purposes  of  this  warranty  document,  “HANSA”  means  HANSA  Products  Limited  and  any  of  its  international  subsidiary 

companies.  Refer to contact details below for further information.    

HANSA warrants each new HANSA chipper (“HANSA product”) free fro

m defects in materials and workmanship under normal use 

and routine servicing, for the warranty periods and subject to the limitations and exclusions detailed below. 

HANSA offers a special extended warranty period (“Extended Warranty”) to new HANSA product

s purchased from an authorised 

HANSA dealer.  The Extended Warranty period is set out below.  In order to take advantage of the Extended Warranty you must:  

1.

 

Register  your  HANSA  product  through  the  HANSA  warranty  registration  process  and  identify  your  HANSA  product  by  its 
machine  serial  number.   

Registration  must be  completed with  ten  (10)  days  from  the date  of  purchase.

    Your  warranty 

registration confirmation email is your identification for warranty service; and  

2.

 

Have your registered HANSA product maintai

ned in accordance with the schedule contained in the relevant owner’s manual 

supplied with the product by an authorised HANSA dealer for the applicable territory.  In order to ensure the safe operation 
of your HANSA product, we strongly recommend that you only use an authorised HANSA dealer for servicing.  The cost of 
routine or required maintenance and services is the responsibility of the purchaser.  You must keep a record of all service and 
maintenance  history  as  proof  of  servicing  history.  HANSA  may  request  such  servicing  history  when  assessing  any  future 
warranty claim. 

When  making  a  claim  for  warrantable  repairs  under  the  Extended  Warranty,  your  warranty  registration  must  accompany  the 
HANSA product.  If the warranty registration is lost or destroyed, proof of purchase documentation clearly recognising the machine 
serial number shall be accepted for warranty purposes.  Where neither is available and HANSA does not have any record of the 

purchaser’s details the warranty period shall be calculated from the appropriate dealer wholesale sale date.   Any claim unde

r the 

applicable Warranty must be made within the relevant warranty period specified below. 

The Extended Warranty may be subject to cancellation if the above requirements are not satisfied.   

The Extended Warranty is available to domestic (non-commercial) and commercial customers (excluding commercial customers in 
the business of plant/equipment hire).       

All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled 

to the “Non

-

Registered” warranty period

 set out below.   

Any authorised HANSA dealer is further authorised to repair or replace any part which proves defective within the limits of the 
Extended  Warranty  or  Non-

Registered  Warranty  (the  “Warranties”)  at  no  charge  to  the  owner,  covering  parts  and 

labour.  

Consumable items such as but not limited to oils, grease, blades and belts shall be the responsibility of the owner.  All defective 
parts replaced under the Warranties become the property of HANSA.   

You (as owner) are responsible for all shipping and transportation costs (including insurance) to and from an authorised HANSA 
dealer for the product subject to a warranty claim.   

Exclusions

 

The warranties shall NOT APPLY TO: 

 

Any damage which results from neglect of periodic maintenance specified by HANSA.  

 

Any damage which results from repair or maintenance operations by methods other than specified by HANSA. 

 

Any  damage  which  results  from  misuse  or  use  beyond  the  limitations  of  the  intended  use  specified  by  HANSA  in  the 
operation, maintenance and safety manual, such as overloading, including foreign objects such as stones, pieces of steel, 
glass etc. 

being dropped into the running machine or use under abnormal conditions (in HANSA’s sole judgement).

 

 

Any damage which results from use of non-genuine parts, lubricant or fluid not approved by HANSA. 

 

Any damage resulting from modification or installation in other products in a way not approved by HANSA which has any 
influence on the function and/or performance of the products.  

 

Any damage which results from operation other than specified in the Owner’s Manual either intentionally or by error.

  

 

Fading of painted surfaces, deterioration of plated surfaces, deterioration of rubber and plastics, including rusting due to 
the passage of time. 

 

Normal phenomena such as noise, vibration or oil seepage which are considered by HANSA as not affecting the quality, 
function or performance of the product.  

 

Any damage due to improper storage or transport.  

 

Consumable replacement items: Belts, cutting blades, anvil, serviceable bearings

.

 

 

Periodical maintenance items such as cleaning, inspection and adjustments.  

 

Any repair and/or adjustment performed by persons other than an authorised dealer, or damage resulting therefrom.  

 

Any repair and/or adjustment to correct improper or poor quality work previously performed.  

Summary of Contents for C13

Page 1: ...4749 info hansaproducts co nz www hansaproducts co nz HANSA AUSTRALIA 1800 426 722 info hansaproducts com au www hansaproducts com au HANSA C13 Operation maintenance and safety manual All operators must fully read and understand this operator s manual before using the chipper Keep this manual for future reference Register your Hansa chipper to qualify www hansaproducts com registration ...

Page 2: ...TOR COMPETENCY 6 TOWING SAFETY FOR ROAD TOWABLE MODEL 6 IDENTIFYING HAZARDS AND RISKS 7 OPERATION 8 SAFE SETUP PROCEDURE 8 SAFE OPERATING PROCEDURE 8 STARTING PROCEDURE 10 SHUTDOWN PROCEDURE 11 PETROL 12 STORAGE 12 TROUBLESHOOTING 12 WHAT TO DO IF 12 MAINTENANCE 13 KNIFE RE SHARPENING AND KNIFE REPLACEMENT 14 ANVIL ADJUSTMENT REPLACEMENT 17 ENGINE SERVICING 17 ENGINE OIL 17 BELT TENSION 18 BELT RE...

Page 3: ...anies Do NOT use the chipper for any other purpose Organic wastes include Prunings stalks roots vegetable matter hay grass bark Dry manure Branches Palm fronds Dead and hard timbers Note these will dull the knives faster Paper or cardboard Do NOT process Flax root balls Soil bones sand grit stones metal If you have any questions contact your authorised dealer Do NOT exceed 90 mm branch diameter Re...

Page 4: ...spective components Tools required for assembly not supplied 16 mm spanner to fit the inlet and outlet chute 17 mm spanner to fit the inlet and outlet chute Two 24mm spanners to fit the fixed outlet chute Parts supplied for assembly All fasteners included to fix inlet chute and outlet chute onto the chipper Inlet chute Fixed outlet chute if you have purchased a fixed outlet chute model Swivel outl...

Page 5: ... the pivot bolt using a 16 mm and 17 mm spanner Secure the m16 bolt washers and nut through the hole in the base of the outlet chute to hold the outlet chute shut Ensure the spring washer is situated between the nut and the heavy washer Tighten the bolt and nut using two 24mm spanners Fit the swivel outlet chute Lightly grease the flange on the chipper body Slide the outlet chute onto the greased ...

Page 6: ... the outlet chute to the chipper body Note The outlet chute locking handle will be in the documentation package Fit the inlet chute Fix the inlet chute place the inlet chute onto the chipper body with the black rubber flap sandwiched in between and ensure all three holes line up Tighten the nuts washers and bolts using a 16 mm and 17 mm spanner Ensure that the washer is touching the bolt head Line...

Page 7: ...Hansa C13 O M Manual OM 007 Revision L 28 06 2021 Hansa Chippers 2020 5 Fit the drawbar optional part 6 6 ...

Page 8: ...r understands and follows the safe operating and maintenance procedures as detailed in this manual Do NOT allow persons below the age of 18 to operate the chipper Additionally local regulations may restrict the age of the operator Do NOT allow persons with reduced physical sensory or mental capabilities or lack of experience and knowledge to operate the machine Towing safety for road towable model...

Page 9: ...ng and or abrasions Ensure that the belt guard is in place and keep away from the belt and its guarding Cutting rotor and knives Pinching crushing cutting severing Keep your face and body out of the inlet chute Do NOT extend hands arms past the rubber flap Use a stick to push materials into the inlet chute Do NOT push the stick beyond the rubber flap Sound Damage to hearing Always wear hearing pro...

Page 10: ...ny parts are worn or damaged contact Hansa for replacements That fuel and engine oil levels are above the minimum levels That the fuel cap is secured and there is no fuel leaking from the tank That the inlet chute and housing are clear of any leftover material That all labels are in good condition and easily legible Replace damaged or unreadable labels View photos of labels in the Decals section R...

Page 11: ...er The chipper can clog up with soft wet or fibrous materials Keep the outlet free of blockage If a blockage occurs turn the engine off disconnect the spark plug and wait for rotor to stop spinning Open the outlet chute and remove material until the outlet chute is clear As the discharge material piles up Move the chipper to direct the outlet chute away from the pile or move the processed material...

Page 12: ...ear any moving part Remove any guards on the chipper unless the engine is turned off and the cutting rotor has come to a complete standstill Leave the chipper on while it is unattended Starting procedure Before proceeding ensure the safe setup procedure has been followed on page 5 of this manual Turn the choke lever fuel lever and engine switch to the on position Turn the throttle to max position ...

Page 13: ...erwise the engine may stall WARNING Do NOT disengage the belt drive with the chipper running at full revs as this will cause friction and vibration on the belt drive Shutdown procedure Turn the throttle lever to the min position and wait for the rotor to slow down Disengage the belt drive by rotating the engagement handle counter clock wise until it comes to a stop Turn the engine switch to off po...

Page 14: ...evel Move the chipper to level ground Belt drive engagement will not work The inlet chute or housing might be blocked Turn engine off disconnect the spark plug wire ensure rotor has completely stopped remove debris restart engine then attempt to re engage the belt drive The chipper slows down and stalls The chipper is clogged up Turn the engine off disconnect the spark plug wire ensure rotor has c...

Page 15: ...any inspections or adjustments Wait until the cutting rotor and engine are at a complete standstill before opening the cutting rotor housing Disconnect the spark plug wire from the spark plug Switch fuel lever to off position Initially after 2 working hours Check for any loose nuts and bolts Check belt tension refer to belt tension section The belts will stretch when they are new Grease the two ro...

Page 16: ...pen the rotor housing cover by removing the two housing cover locking bolts with an 18 mm spanner then lift the rotor housing cover to access the cutting rotor Rotate the cutting rotor to gain access to the knives then engage the belt drive to stop the cutting rotor from rotating Use a 13 mm spanner to remove the knives from the cutting rotor There are five bolts that you must remove to do so Be c...

Page 17: ... reverse procedure Note Be sure to replace the knives the correct way around as shown in the diagram Only tighten the clamping bolts enough to hold the knives in place during adjustment Do not tighten them fully until step 7 Adjust the knives initially using the adjustment bolts to protrude the edge of the knife just past the edge of the knife holding block 4 5 6 36 Knife Adjustment bolts Locking ...

Page 18: ... The clearance between the knife and anvil should be approximately 1 mm on the inside closest to the bearing and 3 mm on the outside closest to the edge of the cutting rotor refer to diagram for more detail After the correct clearance is set fully tighten the clamping bolts using a torque wrench to 35 Nm and tighten the locking nuts on the adjustment bolts Note Before adjusting the knives ensure t...

Page 19: ... bolts using a torque wrench to 50 Nm and then make further adjustments with the knives as described above Turn the cutting rotor slowly by hand to check that it turns freely Engine servicing For servicing of the engine please refer to the Honda engine manual Engine oil It is recommended you check the oil level every time you use your chipper To check the oil level unscrew the oil filler cap dipst...

Page 20: ...e the belt drive is disengaged by turning the engagement handle anticlockwise Then from the fully disengaged position gently turn the engagement handle clockwise until you feel it start to resist From this position turn the engagement handle clockwise If the tension is set correctly the handle should turn one full revolution clockwise before coming to a stop If there is a difference greater than 1...

Page 21: ...lts in your chipper look similar to any of the following images or are clearly broken then they need to be replaced If a belt change is necessary follow these steps Using a 6 mm Allen key unbolt and remove the pulley guard 5 x M8 bolts Note Engine not shown in this view Using two 17 mm spanners unbolt and remove the engine 4 x M10 nuts Note Loosen the belt tensioner to allow room for removal 3 1 2...

Page 22: ...tightening the bolts check to make sure the pulleys are still in line Ensure belts are properly tensioned follow the Adjusting belt tension process on page 14 Fasten the pulley guard back into place Note Engine not shown in this view Note that after replacing a belt the tension of the new belt will quickly change as the belt initially wears into the pulley system Recheck the belt tension after two...

Page 23: ... M16 24 mm 54 73 140 190 M20 30 mm 105 143 274 372 Specifications C13ST General Length 2050 mm Width 1145 mm Height 1495 mm Weight 198 208 kg Motor Make model Honda GX340 Max Power 13 HP Cutting System Disc speed 2000 RPM Disc dimensions 560 x 12 mm Shaft diameter 31 75 mm Knives 2 Feed System Chipping capacity 90 mm Feed type Gravity fed self feeding Inlet chute opening 170 x 220 mm Discharge Sys...

Page 24: ...ls Decal Description Location General machine safety and inlet chute considerations Side of inlet chute Rotor engagement control Side of housing next to engagement arm Belt guard hazard Rotor housing front next to the belt guard Rotor and housing safety Top face of outlet chute ...

Page 25: ...Hansa C13 O M Manual OM 007 Revision L 28 06 2021 Hansa Chippers 2020 23 Outlet chute and deflector safety Outlet deflector Shaft guard safety Next to shaft guard ...

Page 26: ...anty is available to domestic non commercial and commercial customers excluding commercial customers in the business of plant equipment hire All HANSA products that have not complied with the Extended Warranty registration and maintenance requirements are entitled to the Non Registered warranty period set out below Any authorised HANSA dealer is further authorised to repair or replace any part whi...

Page 27: ...d your HANSA product Conditional Warranty This is a HANSA extended warranty period for products that are Purchased from an authorised HANSA Dealer Registered at the time of sale through the Hansa Chippers website www hansaproducts com registration Serviced by a HANSA Dealer in accordance with the Hansa service schedule using genuine HANSA parts Extended Warranty is limited to 36 months or 1000 hou...

Page 28: ... Instruct the owner operator on operating procedures and techniques Safety Instruct owner operator on safety procedures Maintenance Explain the maintenance requirements and the importance of following the maintenance schedule to the owner operator Manual Emphasise the importance of reading and understanding the manual in full before initial operation of the chipper It is the retailers responsibili...

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